VACONĀ® NX

Exploring the VACONĀ® NX Drive for Industrial Applications

The VACONĀ® NX drive represents a formidable leap in drive technology, designed to meet the demanding requirements of a wide range of industrial applications. Renowned for its robustness, versatility, and efficiency, the VACOĀ® NX Drive is engineered to offer precise control over industrial motors, translating into enhanced performance and reliability. With its advanced features and scalable architecture, it caters to industries looking for optimised operational efficiency and energy savings.

At its core, the VACONĀ® NX drive represents a leap forward in drive technology, offering a comprehensive solution tailored to the diverse needs of modern industries. Its introduction marks a significant milestone, heralding a new era of efficiency and productivity in industrial automation. From its robust design to its advanced control capabilities, each aspect of this drive system is engineered to empower industrial operations with unparalleled precision and flexibility.

In this blog, we'll delve deeper into the key features that make the VACONĀ® NX Drive a powerhouse of performance and reliability.

Understanding the Basics of VACONĀ® NX Drive

The VACONĀ® NX Drive is an advanced AC drive developed by Danfoss Drives, designed for a wide array of industrial applications. It stands out in the realm of drive technology for its adaptability, robustness, and energy efficiency. The drive caters to diverse applications that need precise motor control and optimisation in demanding environments, offering a solution that is not only powerful but also customisable to various industrial needs.

From controlling pumps and fans to more complex applications in manufacturing and renewable energy sectors, the VACONĀ® NX Drive is engineered to provide unparalleled reliability and performance.

Key Features and Specifications

  • Modular Design: The VACONĀ® NX Drive boasts a highly modular structure, making it adaptable to different industrial environments. This modularity facilitates easy installation, integration, and maintenance.
  • Wide Power and Voltage Range: It supports a broad spectrum of power ratings and voltages, accommodating small to large industrial applications with ease.
  • Enhanced Energy Efficiency: One of the most compelling attributes of the VACONĀ® NX Drive is its ability to significantly improve energy efficiency, thanks to its advanced control algorithms and power optimisation features.
  • Advanced Control Options: It offers multiple control methods, including V/F control, open-loop vector control, and closed-loop vector control, offering flexibility in various application scenarios.
  • Robust Construction: Designed with industrial-grade components, the drive can withstand harsh environmental conditions, including high temperatures, dust, and vibrations.
  • User-Friendly Interface: An intuitive graphical interface and configuration tools make it straightforward for operators to manage and monitor drive performance.

The Technology Behind VACONĀ® NX Drive

At the heart of the VACONĀ® NX Drive's exceptional performance is its cutting-edge technology platform. The drive utilises Direct Torque Control (DTC) technology, which allows for precise control of motor torque and speed, even in the absence of feedback devices. This results in smoother operation, rapid response to changing load conditions, and improved energy efficiency. Additionally, the drive is equipped with smart heat management systems, reducing the need for external cooling solutions and extending the longevity of the device.

Embedded communication protocols ensure that the VACONĀ® NX Drive can seamlessly integrate into existing industrial networks, facilitating data exchange and remote monitoring. Security features, such as encrypted communication and user authentication, safeguard against unauthorised access, making it a reliable choice for critical industrial operations.

By combining robust hardware with sophisticated control algorithms and connectivity options, the VACONĀ® NX Drive sets a new standard for industrial drive technology, ensuring optimal performance across a wide range of applications.

Advantages in Industrial Settings

One of the paramount benefits of integrating the VACONĀ® NX Drive into industrial processes is the significant boost in efficiency and energy savings it offers. The drive's advanced control algorithms, including Direct Torque Control (DTC), optimise the energy consumption of motors by adjusting the power output to precisely match the load requirements.

These features reduce unnecessary energy expenditure but also minimise wear on machinery, contributing to longer equipment life spans. Industries with high energy demands, such as manufacturing, water treatment, and HVAC systems, can achieve substantial cost savings and contribute to sustainable operations by adopting VACONĀ® NX Drive solutions.

VACONĀ® NX drives also excel in delivering superior process control, ensuring that industrial machinery operates smoothly under varying loads and conditions. Its ability to provide precise control over motor speed and torque translates into consistent product quality, reduced process variability, and minimal downtime.

The drive's robust feedback mechanisms allow for real-time adjustments, ensuring optimal performance even in the most complex and demanding applications. Additionally, the enhanced reliability offered by the VACONĀ® NX Drive stems from its cutting-edge technology and design, which are tailored to withstand the rigours of industrial environments, thus guaranteeing continuity and efficiency in operations.

Industrial settings often present challenging conditions that demand equipment to be not only efficient and reliable but also resilient. The VACONĀ® NX Drive is engineered to thrive in such environments, thanks to its robust design. It is built with high-quality components that can endure extreme temperatures, dust, moisture, and vibrations, common in industrial sites.

Furthermore, its modular design allows for flexible installation and easy maintenance, ensuring that it can adapt to various spatial and operational requirements. The drive's durability and adaptability make it an ideal choice for industries that operate in harsh or variable conditions, promising uninterrupted performance and longevity.

Industrial Applications of VACONĀ® NX Drive

Explore the diverse industrial applications of the VACONĀ® NX Drive, from manufacturing and automation to renewable energy systems. Discover how the VACONĀ® NX Drive is revolutionising industries by optimising operations, reducing costs, and supporting sustainability efforts.

Manufacturing and Automation (Precision Manufacturing Processes)

The VACONĀ® NX Drive plays a critical role in precision manufacturing and automation by providing accurate speed and torque control, which is essential for achieving high-quality output. Its ability to precisely manage machinery movements ensures that production processes are both efficient and consistent, resulting in reduced waste and increased productivity.

Water and Wastewater Management (Application in Pumps and Treatment Systems)

Water and wastewater management facilities benefit significantly from the VACONĀ® NX Driveā€™s capacity to optimise pump operations. By adjusting pump speeds to match fluctuating demand levels, the drive ensures efficient water flow and processing, leading to energy savings and prolonged equipment lifespan.

Renewable Energy Systems (Integration with Wind and Solar Power Applications)

VACONĀ® NX Drives are integral to renewable energy systems, particularly in wind and solar power applications. For wind turbines, the drive controls the generator speed to optimise power output across varying wind conditions. In solar applications, it regulates the feed-in power to grids or storage systems, maximising energy utilisation.

HVAC Systems in Commercial Buildings (Heating, Ventilation, and Air Conditioning)

HVAC systems in commercial buildings greatly benefit from the inclusion of VACONĀ® NX Drives. By modulating the operation of fans, pumps, and compressors based on real-time heating and cooling demands, the drives contribute to substantial energy savings and enhanced occupant comfort.

Through these diverse applications, the VACONĀ® NX drive demonstrates its versatility and effectiveness in improving efficiency, reducing operational costs, and supporting sustainability across various industrial sectors.

Achieving Operational Excellence with VACONĀ® NX Drive

For businesses and industries looking to stay ahead in the competitive landscape, adopting the VACONĀ® NX Drive can be a game-changer. Its profound impact on operational efficiency and energy conservation not only supports your bottom line but also aligns with global efforts towards sustainability. Whether you're involved in manufacturing, water management, HVAC systems, or renewable energy, the versatility and performance of the NX Drive can drive your operations to new heights of success.

Ready to enhance your industrial applications to the next level? Discover more about how the VACONĀ® NX Drive can revolutionise your operations by visiting Digicon Solutions.

We are proud to be authorised distributors of VACON drives and have the largest stockholding in the UK available for immediate delivery. Call us at 01455 251 610 or send us a quick CHAT.


Danfoss FC51

Danfoss FC51 vs. Alternatives - A Comprehensive Comparison

The landscape of industrial and commercial applications is vast and varied, stretching across domains as diverse as manufacturing, HVAC, water treatment, and beyond. At the heart of many of these applications lies a critical component: the drive.

Drives, also known as Variable Frequency Drives (VFDs), are essential for modern automation and process control. They offer the ability to finely tune the operation of electric motors to match the specific demands of any given application.

Among the myriad options available in the market, the Danfoss FC51 drives, or VLTĀ® Micro Drive FC 51, stand out for their compact size, reliability, and versatility. Designed to control motors in both single-phase and three-phase applications, these drives are engineered for adaptability, efficiency and precision.

Given the critical role of drives in industrial and commercial settings, it is vital to choose a product that not only meets the current needs but also accommodates future growth and changes in application requirements. The purpose of this comparison is to shed light on how the Danfoss FC51 drives stack up against other leading alternatives in the market.

By examining factors such as performance, ease of use, cost-effectiveness, and environmental impact, this analysis aims to provide a comprehensive overview that will assist businesses in selecting the most suitable drive for their specific needs.

Through this detailed guide, we will explore the unique selling points of the Danfoss FC51, compare its features and benefits against those of its competitors, and ultimately guide readers toward making an informed choice based on their application requirements and budget constraints.

What Are Danfoss FC51 Single-Phase Drives?

The Danfoss FC51 single-phase drives are often the go-to choice for applications where the power demand is relatively low and the available power supply is limited to a single-phase connection. These drives are equipped with advanced features tailored to optimise performance in less demanding applications. These include an integrated PID controller, which allows for precise process control without the need for an external controller.

Additionally, the Danfoss FC51 single-phase drives offer Automatic Energy Optimization (AEO), which adjusts the motor's voltage and current in real time to maximise energy efficiency. Its compact design and easy commissioning make it particularly suited for installations where space is at a premium and simplicity is valued.

Single-phase Danfoss FC51 drives find their application in a variety of settings. In the HVAC industry, they are used to control fans, pumps, and compressors in smaller buildings or residential units. They are also prevalent in food and beverage production for conveyor belts and mixers, as well as in agricultural applications for irrigation systems and animal feed conveyors. Their ease of use and energy-saving capabilities make them an excellent choice for small-scale operations seeking cost-effective and reliable motor control solutions.

How Do Danfoss FC51 Three-Phase Drives Differ?

The three-phase variants of the Danfoss FC51 offer all the benefits of their single-phase counterparts but are designed to handle the increased demands of more extensive systems. They support a broader range of motor types, including permanent magnet motors, and provide more sophisticated control options such as vector control.

This ensures precise speed and torque control, critical for applications requiring high levels of accuracy and performance. Moreover, the three-phase drives include advanced protective features such as overload protection, securing the reliability and longevity of both the drive and the motor.

Danfoss FC51 three-phase drives are integral to a multitude of sectors. Manufacturing facilities depend on them to operate heavy machinery, including lathes, milling machines, and presses, where precise speed control significantly affects product quality.

In water treatment plants, Danfoss FC51 three-phase drives are used to manage pumps and blowers, optimising flow rates and energy consumption. They are also pivotal in larger HVAC systems in commercial buildings and industrial complexes, where efficient operation of fans, chillers, and pumps is required.

Ultimately, Danfoss FC51 three-phase drives stand out as the preferred choice for applications where performance and reliability cannot be compromised, offering unparalleled efficiency, durability, and seamless integration with various industrial systems.

Comparing Danfoss FC51 Drives with Alternatives

When evaluating variable frequency drives (VFDs) for industrial or commercial use, it's crucial to consider how different models stack up against each other in terms of performance, reliability, and cost-effectiveness. The Danfoss VLTĀ® Micro Drive FC 51 is a popular choice among many, but how does it compare to its alternatives? Let's delve into a detailed comparison.

Performance and Efficiency

The Danfoss FC51 excels in motor control, offering precise speed regulation, dynamic torque control, and a wide range of operational modes suited for various applications. Its performance is characterised by smooth ramp-up and ramp-down times, minimising mechanical stress on the system.

When compared to alternative single-phase and three-phase drives, the FC51 often stands out for its ability to maintain consistent performance across a broad spectrum of conditions, including fluctuating power supplies and load variations.

Energy efficiency is another hallmark of the Danfoss FC51, featuring an automatic energy optimisation function that adjusts the power output to the motor's actual needs, thereby reducing energy consumption. While many alternative drives offer similar energy-saving features, the FC51's advanced algorithms and intuitive setup make it particularly effective in minimising operational costs.

Evaluation of Efficiency Ratings

The efficiency ratings of the Danfoss FC51 drives are commendable, often surpassing those of its competitors. This is partly due to its sophisticated design, which optimises electrical currents and reduces thermal losses. In comparison, some alternative drives may not achieve the same level of efficiency, particularly in applications requiring constant speed adjustments or under variable load conditions.

Reliability and Durability

Danfoss FC51 drives are designed with reliability in mind, featuring robust construction and comprehensive protection features against overloads, temperature fluctuations, and electrical disturbances. These drives have a proven track record of operating reliably in harsh industrial environments, contributing to their favourable durability ratings.

In contrast, while many alternative drives claim similar reliability and durability, the real-world performance can vary significantly. Factors such as build quality, component selection, and protective circuitry play a crucial role in determining the longevity of a drive.

Longevity and Maintenance Requirements

The longevity of Danfoss FC51 single-phase or three-phase drives is further supported by their low maintenance requirements. Regular software updates and easy access to technical support ensure that these drives continue to operate efficiently over time. Alternatives may require more frequent maintenance or specialised support, potentially increasing the total cost of ownership.

Cost-effectiveness

While the upfront cost of Danfoss FC51 drives might be higher than some alternatives, the overall value becomes evident when considering installation expenses and long-term operational savings. The ease of installation, combined with the drive's energy efficiency and reliability, contributes to significant savings over its lifespan.

Taking into account the total cost of ownership, which includes initial purchase, installation, maintenance, and operational costs, the Danfoss FC51 often emerges as a cost-effective solution. Alternative drives might offer lower initial costs but could lead to higher expenses over time due to increased energy consumption, maintenance needs, and potential downtime.

When comparing the Danfoss FC51 three-phase and single-phase drives to alternative drives, it's clear that the FC51 offers superior performance, efficiency, and reliability. These advantages, combined with its cost-effectiveness over the long term, make it an attractive option for a wide range of applications.

Energy Efficiency

The energy-saving features of the Danfoss FC51 not only lower operational costs but also contribute to a smaller environmental footprint. By optimising energy use, the FC51 supports sustainable operations, a crucial consideration in today's eco-conscious business landscape.

Danfoss is committed to sustainable manufacturing practices, further enhancing the environmental appeal of the FC51. This commitment is reflected in the production of the single-phase and three-phase drives and contrasts with some alternatives that may not prioritise sustainability to the same extent.

Choose Excellence with Danfoss FC51

Selecting the right variable speed drives is a critical decision that can significantly impact the efficiency, cost-effectiveness, and sustainability of your operations. The Danfoss VLT FC51 single-phase or three-phase stands out as a versatile and powerful solution that meets the needs of a wide range of applications. By focusing on the key criteria of performance, usability, cost, and environmental impact, you can make an informed choice that aligns with your specific requirements and objectives.

Ready to boost your operations with unparalleled efficiency, reliability, and sustainability? Visit Digicon Solutions today to explore how the Danfoss FC51 can transform your application's performance and help you achieve your operational goals.


Danfoss FC101 and FC102 Drives

Innovation on the Shop Floor: The Versatility of Danfoss FC101 and FC102 Drives

In industrial manufacturing and automation, innovation is not just a buzzwordā€”it is the backbone of efficiency, productivity, and sustainability. The ability to adapt, improve processes, and reduce waste is what sets leading manufacturers apart from their competitors.

Danfoss, a name synonymous with quality and innovation in automation offers businesses cutting-edge solutions to gain an edge over their competitors.Ā  With a legacy of over 80 years, Danfoss has established itself as a key player in technology development that enhances energy efficiency, climate-friendly systems, and high-performance machinery.

Among its wide array of innovative solutions, the Danfoss FC101 and FC102 drives emerge as pivotal tools for modernising operations and pushing the boundaries of what's possible on the shop floor. In this post, we will explore how these drives contribute to more efficient, resilient, and sustainable operations.

What are Danfoss FC101 and FC102 Drives?

Danfoss FC101 drives are the cornerstone of HVAC (Heating, Ventilation, and Air Conditioning) systems. Designed with energy efficiency at its core, the FC101 is tailored to optimise the operation of HVAC applications, ensuring they run smoothly, reliably, and with minimal energy consumption.

These drives are particularly adept at controlling fan and pumps. These attributes make them an indispensable tool for buildings and facilities seeking to enhance their environmental footprint while maintaining optimal indoor climate conditions. Their versatility makes them suitable for a wide range of settings, including commercial buildings, hospitals, industrial plants and educational institutions.

On the other hand, Danfoss FC102 drives are engineered with a focus on more sophisticated pump and fan applications across various industries. Whether it's managing water supply in a municipal utility, controlling processes in a manufacturing plant, Danfoss FC102 drives deliver unparalleled control and efficiency.

With their ability to precisely manage the speed and voltage/frequency of electric motors, these drives ensure processes are more efficient, reliable and adaptable to changing demands. All of which translates to a significant reduction in energy consumption and operational costs.

Key Features That Set These Drives Apart from Competitors

What sets the Danfoss FC101 and FC102 drives apart from their competitors is their advanced features designed to meet the dynamic needs of modern industries. Both drives boast impressive energy-saving capabilities, thanks to their intelligent algorithms that optimise motor control and reduce power consumption. Additionally, they are equipped with robust safety features, including overload protection, emergency stop, and safe torque off, meeting the highest safety standards for operators and machinery.

Their user-friendly interface and easy integration with existing systems are another distinguishing feature. This ease of use and compatibility reduces installation and maintenance time, allowing industries to streamline operations without extensive downtime.

Furthermore, both the FC101 and FC102 drives support a variety of communication protocols, enabling seamless integration into smart buildings and industrial IoT systems for real-time monitoring and control.

Advantages of Implementing Danfoss Drives in Industrial Settings

Danfoss FC101 and FC102 drives offer a suite of benefits that extend far beyond conventional expectations. In addition to optimising performance, they also transform operations in terms of sustainability, efficiency, and adaptability.

Letā€™s explore the myriad advantages of implementing Danfoss drives in industrial settings.

Energy Efficiency and Cost Savings

One of the most compelling benefits of the Danfoss FC101 and FC102 drives is their remarkable energy efficiency. By precisely controlling the speed and torque of motors based on actual demand rather than running them at full speed, they significantly reduce energy consumption. This leads to substantial cost savings on energy bills, contributing to a business' environmental stewardship by lowering its carbon footprint.

Improved Process Control and Precision

Another critical advantage is the enhanced process control and precision that Danfoss drives offer. With advanced control algorithms and the ability to adjust motor speed with pinpoint accuracy, these drives ensure processes are optimised for both performance and quality. Whether itā€™s maintaining the perfect climate in a commercial building or securing the consistent flow, the FC101 and FC102 drives facilitate a level of control that directly translates into improved outcomes, reduced waste, and heightened productivity.

Flexibility in a Wide Range of Applications

The versatility of the Danfoss FC101 and FC102 drives is unmatched. From HVAC systems in commercial buildings to pumps and conveyors in manufacturing plants, these drives can be tailored to meet the specific needs of virtually any application. This flexibility allows businesses to leverage the same technology across different areas of operation, simplifying maintenance and training requirements while maximising the return on investment.

How Do Danfoss FC101 Drives Adapt to Different Industrial Environments?

The adaptability of the FC101 drive to various industrial environments is one of its most remarkable features. Beyond HVAC systems, they can be applied in water supply systems, controlling pump speeds to ensure consistent pressure and flow rates. In industrial processing units, they regulate conveyor speeds to match production demands.

Danfoss FC101 drives' versatility is a beacon of innovation on the shop floor, demonstrating how advanced engineering can lead to energy savings, operational efficiency, and adaptability in the face of changing industrial needs.

How Do Danfoss FC102 Drives Adapt in Various Sectors?

Beyond water management and HVAC applications, Danfoss FC102 drives find utility in industries such as manufacturing, where it controls the flow rates in process cooling systems. Meanwhile, in the commercial sector, they enhance the efficiency of building management systems by optimising fan speeds and improving indoor air quality.

Their modular design concept allows for easy customisation to fit specific needs, while the drive's compatibility with various motor types and its intelligent connectivity options ensure seamless integration into existing systems.

Whether it's reducing operational costs, minimising environmental impact, or improving system reliability, Danfoss FC102 drives prove to be a valuable asset in any industry looking to embrace innovation and efficiency on the shop floor.

Future-Proofing Your Operations with Danfoss Drives

One of the key features that make the FC101 and FC102 drives future-proof is their built-in flexibility for upgrades and scalability. Danfoss has designed these drives with modular components, allowing for easy updates and expansions as technology advances or operational needs change.

This adaptability enables businesses to stay abreast with industry developments without the need for complete system overhauls. Additionally, the drives' wide power range and compatibility with various motor types mean they can be scaled up for larger operations or fine-tuned for specific application requirements, providing a long-term solution that grows with your business.

Embracing the Future of Industrial Innovation with Danfoss FC101 and FC102 Drives

Selecting Danfoss FC101 and FC102 drives for your industrial operations is not merely an investment in superior machinery; it's a strategic decision towards future-proofing your business against an ever-evolving technological landscape. These drives embody the principles of innovation, efficiency, and sustainability, providing a solid foundation for achieving long-term success.

By embracing the versatility and advanced capabilities of Danfoss drives, businesses can navigate the challenges of modern industry with confidence, ensuring they remain competitive, adaptable, and ready for the opportunities that the future holds.

If you are ready to take a significant step towards transforming their industrial operations, visit Digicon Solutions today to explore how Danfoss inverter drives, such as the FC101 and FC102 can boost your operations and propel your business to new heights.


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Understanding the Dynamics of Automation Drive FC302 by Danfoss

Automation drives have emerged as a game-changer in the industry, revolutionising the way we perceive and handle automation. These devices play a crucial role in controlling the speed of electric motors, thereby enhancing their efficiency and longevity. But what exactly are automation drives, and why do they hold such significance in industrial settings? Let's delve into these questions.

What are Automation Drives?Ā 

An automation drive, also known as a variable frequency drive (VFD), is a type of adjustable-speed drive used in electro-mechanical drive systems to control AC motor speed and torque by varying motor input frequency and voltage. These drives are essential components in a wide array of industrial and domestic applications ranging from small appliances to large compressors.

Among the leading manufacturers of automation drives is Danfoss, a global giant renowned for its innovative and reliable solutions. One of their flagship products is the Automation Drive FC302, which offers an unparalleled blend of versatility, efficiency, and performance.

In industrial settings, automation drives like the Danfoss FC302 are integral for several reasons. Firstly, they significantly improve energy efficiency. By allowing precise control over motor speed, these drives ensure that no energy is wasted, leading to substantial savings on electricity bills.

Secondly, they extend the lifespan of motors. By reducing the stress exerted on the motor during start-up and operation, automation drives reduce wear and tear, resulting in lower maintenance and replacement costs. Finally, they enhance process control. With automation drives, industries can fine-tune their processes to meet specific requirements, improving product quality and reducing waste.

In essence, automation drives like the Danfoss FC302 are not just about powering motors; they're about empowering industries to operate more efficiently, sustainably, and profitably. In the following sections, we will explore the specifics of the Danfoss FC302 and how it stands out in the world of automation drives.

Introducing Danfoss Automation Drive FC302

The Danfoss Automation Drive FC302 is a high-performance, flexible, and versatile drive designed to control a wide range of applications in various industries. The FC302 is known for its innovative features, cutting-edge technology, and exceptional reliability. It's not just a motor controller; it's a powerful, intelligent system that optimises operations, minimises energy consumption and maximises productivity.

The Danfoss FC302 builds on the solid foundation of its predecessors while integrating the latest advancements in drive technology. Its development has been guided by a commitment to continuous improvement, with each iteration refining its functionality and expanding its capacities. Today, the FC302 stands as a testament to Danfoss's ingenuity and dedication to pushing the boundaries of what automation drives can achieve.

The FC302 comes packed with an array of impressive features and technologies. One of its most notable attributes is the VLT brake chopper functionality. This feature allows the drive to handle brake applications without the need for an external brake resistor, simplifying installation and reducing costs.

Further, the FC302 boasts an automatic derating functionality for improved performance under high ambient temperatures or when operating at high altitudes. It also includes an RFI filter and DC link chokes that reduce harmonic distortion and improve power quality.

Another standout feature is the Smart Logic Controller, which offers a cost-efficient alternative to PLCs for many applications. This feature, combined with the drive's robust communication capabilities, makes the FC302 a versatile solution for complex automation tasks.

Moreover, the FC302 supports a broad range of motor types, including permanent magnet motors and synchronous reluctance motors, providing flexibility for different industrial applications.

The Danfoss Automation Drive FC302 is a powerful, adaptable, and intelligent system that brings a new level of sophistication to motor control and automation. Whether you're looking to enhance energy efficiency, extend equipment life, or optimise processes, the FC302 offers a solution that can be tailored to your specific needs.

Applications and Use Cases

The Danfoss Automation Drive FC302 has found widespread acceptance across a range of industrial sectors due to its versatility and adaptability. Industries such as manufacturing, HVAC (Heating, Ventilation, and Air Conditioning), renewable energy, water and wastewater treatment, mining, and marine have all recognised the benefits of implementing this highly efficient drive system.

In manufacturing, the FC302 drive is used to control the speed of conveyor belts, pumps, fans, and other machinery, leading to improved production efficiency and reduced energy consumption.

In the HVAC servicing industry, the Danfoss FC302 ensures optimal performance of air handling units, cooling towers, and chillers, contributing to energy savings and improved indoor climate control.

In the realm of renewable energy, particularly in wind and solar power systems, the FC302 plays a crucial role in controlling the speed of generators and adjusting to varying load conditions, thereby maximising energy output.

Real-world Examples and Success Stories

One notable success story involves a large manufacturing plant that implemented the FC302 to control its conveyor system. The result was a 20% reduction in energy consumption, leading to substantial cost savings.

In another instance, a major hospital integrated the FC302 into its HVAC system. This not only led to significant energy savings but also created a more comfortable and healthier environment for patients and staff.

A wind farm in Europe utilised the FC302 to optimise its wind turbines. The result was an increased energy yield and lower maintenance costs due to the reduced wear and tear on the turbines.

These examples underscore the transformative impact of the Danfoss Automation Drive FC302. It's not just about running motors; it's about driving industries towards a more sustainable and profitable future.

Technical Specifications and Capabilities

The Danfoss Automation Drive FC302 is available in a wide range of power and voltage classes, offering flexibility to cater to different industrial requirements. The power range spans from 0.25 kW to 1.4 MW, accommodating both small-scale and large-scale operations. Regarding voltage classes, the FC302 comes in versions for 200-240V, 380-500V, and 525-690V, making it suitable for diverse electrical environments.

The FC302 offers several control options, including local control, remote control, and fieldbus control, providing versatility to fit into various system architectures. It also supports multiple communication protocols such as PROFIBUS, PROFINET, Ethernet/IP, and Modbus TCP, enabling easy integration with existing network infrastructure.

Moreover, the FC302 features USB connectivity for easy parameter upload/download and software updates. It also sports an intuitive graphical display and a user-friendly interface, making it simple to operate and monitor.

One of the distinguishing features of the FC302 is the integrated VLT brake chopper, which caters to applications with high braking duty cycles or high inertia loads. This feature eliminates the need for an external brake resistor, reducing component count and simplifying installation.

Additionally, the FC302 includes advanced functionality like Automatic Energy Optimisation (AEO) that adjusts motor voltage to optimise energy use. It also features Intelligent Heat Management, which utilises the excess heat generated by the drive for other purposes, contributing to energy efficiency.

In essence, the technical specifications and capabilities of the Danfoss Automation Drive FC302 reflect its ability to deliver superior performance, adaptability, and intelligence. Whether it's about meeting power requirements, integrating with network systems, or leveraging advanced features, the FC302 stands ready to deliver.

Advantages and Benefits

Enhanced Energy Efficiency and Cost Savings

The Danfoss Automation Drive FC302 is engineered for energy efficiency. With features like Automatic Energy Optimisation (AEO) and Intelligent Heat Management, it ensures the most efficient use of energy, resulting in significant cost savings. Plus, its support for a variety of motor types, including energy-efficient permanent magnet and synchronous reluctance motors, further enhances its energy-saving potential.

Improved Control and Performance Optimisation with FC302

With its advanced control options and connectivity features, the FC302 offers superior control over your operations. It allows for precise speed and torque control, leading to improved process performance and product quality. The Smart Logic Controller and fieldbus communication enable complex automation tasks, while the graphical display and user-friendly interface provide easy monitoring and operation.

Safety Features and Compliance Standards, including VLT Brake Chopper Integration

Safety is a key concern in any industrial setting, and the FC302 addresses it with several safety features. The integrated VLT Brake Chopper ensures safe and effective braking, particularly useful in applications with high inertia loads or frequent braking cycles.

Moreover, the FC302 complies with global safety standards, including ISO 13849-1 PL d, IEC 61508 SIL 2, and IEC 61800-5-2 (adjustable speed electrical power drive systems), ensuring a safe and reliable operation.

Danfoss FC302 offers a host of advantages and benefits. From energy efficiency and cost savings to improved control and safety, the FC302 is a robust solution that adds value to any industrial application. Whether you're looking to upgrade your existing system or design a new one, the FC302 is a choice worth considering.

Integration and Compatibility

The integration of the VLT Brake Chopper into the FC302 is a significant feature that enhances the drive's functionality. This integrated braking solution is especially useful for applications with high braking duty cycles or high inertia loads, eliminating the need for an external brake resistor. It reduces component count, simplifies installation, and contributes to the overall compactness and reliability of the drive system.

One of the key strengths of the Danfoss Automation Drive FC302 is its high level of compatibility. The FC302 supports a variety of motor types, including induction, permanent magnet, and synchronous reluctance motors. It also accommodates multiple communication protocols such as PROFIBUS, PROFINET, Ethernet/IP, and Modbus TCP, ensuring seamless integration with existing network infrastructure.

Additionally, the FC302 offers both local and remote control options, allowing it to adapt to various system architectures and operator preferences.

Scalability is a crucial aspect of any industrial automation solution, and the FC302 excels in this regard. Its wide power range from 0.25 kW to 1.4 MW accommodates both small-scale and large-scale operations, offering room for future expansion.

Moreover, the FC302 is designed with future-proofing in mind. It is regularly updated with new software versions to incorporate the latest features and improvements. Plus, its modular design allows for easy hardware upgrades, ensuring that your investment remains up-to-date and continues to deliver value over the long term.

The integration and compatibility features of the FC302, along with its scalability and future-proofing considerations, make it a highly versatile and adaptable drive solution that can meet the evolving needs of various industrial sectors.

Installation and Maintenance

Installing the Danfoss Automation Drive FC302 requires careful planning and execution to ensure optimal performance and longevity. Here are some best practices to follow:

  1. Choose an installation location with sufficient ventilation and away from sources of excess heat or dust.
  2. Ensure that the drive is installed vertically for effective convection cooling.
  3. Leave enough space around the drive for easy access during maintenance and for air circulation.
  4. Use correct wiring techniques and follow the manufacturerā€™s guidelines regarding cable types and sizes.

Commissioning and Configuration Guidelines

Commissioning the FC302 involves configuring it according to your specific application requirements. The drive comes with a user-friendly interface and a graphical display to simplify the configuration process. You can use the Quick Menu for basic setup and the Extended Menu for more advanced settings. Remember to test the drive in a controlled environment before full-scale operation. This includes checking the direction of motor rotation, verifying the correct functioning of control and safety functions, and ensuring smooth communication with other network devices.

Maintenance Tips and Routine Checks, including VLT Brake Chopper Maintenance

Regular maintenance is crucial to keep the FC302 running smoothly and to extend its lifespan. Here are some maintenance tips and routine checks:

  1. Clean the drive periodically to prevent dust accumulation, which can impair heat dissipation.
  2. Inspect the drive for any signs of damage or wear, such as loose connections or worn-out components.
  3. Monitor the driveā€™s temperature regularly to ensure it's operating within the specified limits.
  4. Check the VLT Brake Chopper for any signs of overheating or excessive wear.

Proper installation, commissioning, and maintenance are key to maximising the performance and lifespan of the Danfoss Automation Drive FC302. By following these guidelines, you can enjoy the many benefits of this advanced drive solution for years to come.

Harnessing the Power of Automation Drive with Danfoss FC302 VLT Brake Chopper

The Danfoss Automation Drive FC302 has proven to be a game-changer in industrial automation. Its advanced features, such as the integrated VLT Brake Chopper, compatibility with various systems and scalability, make it an outstanding choice for various applications. The driveā€™s robust design, combined with its adaptability and future-proofing considerations, further highlights its significance in this rapidly evolving field.

Understanding the dynamics of the FC302 is crucial in leveraging its full potential. From installation best practices to maintenance tips, every detail matters in ensuring optimal performance and longevity. As we look towards the future, emerging technologies like IoT and AI are set to bring even more advancements to automation drives like the FC302, making them smarter and more efficient.

Ready to take your industrial automation to the next level? Invest in the future today with the Danfoss Automation Drive FC302. Experience the difference of a drive that's not just innovative but also reliable, versatile, and designed with the future in mind.

Visit Digicon today to buy your FC302 and start benefiting from the advanced capabilities this drive offers.Ā 

Moreover don't miss out on the opportunity to enhance your operations and stay at the forefront of technological innovation. Your industrial automation journey starts with Danfoss inverter drives and superior HVAC servicing solutions.Ā 


Three-Phase Drive

A Closer Look at Three-Phase Drives: Enhancing Performance in Industries with Danfoss

In industry and manufacturing, efficiency and productivity are key. One of the tools that significantly contributes to these factors is the three-phase drive. Three-phase drives, also known as variable frequency drives (VFDs), are a type of motor controller that drives an electric motor by varying the frequency and voltage of its power supply. They are named so because they use a three-phase AC power structure, which is the most common method of alternating current electric power generation, transmission, and distribution. These drives are designed to control the speed of an electric motor, offering greater energy efficiency and precise control over motor speed and torque.

In industrial settings, three-phase drives provide numerous benefits, including energy savings, reduced wear and tear on motors, and improved process control. By adjusting the speed of the motors to match the specific needs of the operation, three-phase drives can drastically cut down on energy consumption, making the entire system more sustainable.

Moreover, they extend the lifespan of the motor by reducing the stress placed on it during start-up and operation. This results in lower maintenance costs and less downtime, directly translating into increased productivity.

In this post, we will learn how three-phase drives have become an indispensable tool in modern industry, enabling businesses to boost performance, reduce costs, and enhance sustainability.

Three-Phase Drives vs. Single-Phase: Understanding the Difference

A comprehensive understanding of electric motor drives would be incomplete without a comparative look at single-phase and three-phase drives.

Single-phase drives are a type of motor drive that operates on a single-phase power supply. They are commonly used for smaller loads, such as residential applications where the power demand is relatively low. Single-phase motors such as the Danfoss FC51 single phase, are simple in design, cost-effective, and suitable for applications where the motor load does not need to be varied frequently, like fans, pumps, and small household appliances.

As previously mentioned, three-phase drives or variable frequency drives (VFDs) use a three-phase AC power structure. These drives are typically used in commercial and industrial settings, where there is a need for higher power and more efficient operation. They offer precise control over motor speed and torque, leading to energy savings, reduced wear and tear on motors, and improved process control.

The key difference between single-phase and three-phase drives lies in their power supply, operational efficiency, and application suitability. Single-phase drives operate on a single-phase power supply, while three-phase drives operate on a three-phase power supply. This fundamental difference influences their respective efficiencies and the types of applications they are best suited for.

Three-phase drives have an edge over single-phase drives when it comes to efficiency, especially under heavy load conditions. They deliver a constant, smooth flow of power that single-phase drives can't match. This makes them ideal for heavy-duty industrial applications where motors need to run continuously and at variable speeds.

Additionally, three-phase drives provide greater flexibility in controlling motor speed and torque, which can lead to significant energy savings. Their robust design also reduces the stress on the motor, leading to lower maintenance costs, and extended motor lifespan.

In a nutshell, single-phase drives are suitable for smaller, less complex applications while three-phase drives, such as the Danfoss FC51 three-phase drive, hold the advantage in terms of power delivery, efficiency, and control, making them a preferred choice in industrial settings.

Exploring the Efficiency of Danfoss FC51 Three-Phase Drive

Another superior product from Danfoss is the FC51 three-phase drive. It is a powerful and versatile motor control solution. Known for its high performance, robustness, and reliability, Danfoss FC51 three-phase drive is designed to manage and control a wide range of operations in various industrial applications.

Compared to its single-phase counterpart, the Danfoss FC51 Three-Phase Drive offers several advantages. The most notable is its ability to handle larger loads and provide a more stable, constant power output. This makes it ideal for heavy-duty applications that require continuous operation and high power.

In industrial settings, the Danfoss FC51 Three-Phase Drive can significantly enhance performance. With its precise control over motor speed and torque, it allows for improved process control, leading to increased productivity and efficiency.

Three-phase drives, although more expensive initially than single-phase drives, often prove to be more cost-effective in the long run due to their higher energy efficiency which can lead to substantial savings on electricity bills. In addition to this, they also reduce wear and tear on motors, extending their lifespan and reducing maintenance costs. This dual advantage results in a more sustainable operation that not only boosts performance but also contributes to significant cost savings and environmental sustainability. Thus, the initial investment in three-phase drives can be seen as a strategic move towards long-term operational efficiency and cost-effectiveness.

The effectiveness of the Danfoss FC51 Three-Phase Drive is well documented in various case studies and success stories. For instance, a food processing plant reported significant energy savings after replacing their traditional motor starters with Danfoss FC51 Three-Phase Drives. They noted improved process control and reduced maintenance costs, leading to increased overall productivity.

Another case study from a water treatment plant highlighted the drive's contribution to reducing energy consumption and improving pump performance. The plant was able to adjust the speed of its pumps to match the demand, resulting in significant energy savings.

These real-world examples underscore the power and potential of the Danfoss FC51 Three-Phase Drive in enhancing performance in industrial settings. They serve as a testament to the drive's robustness, reliability, and superior control capabilities.

Practical Considerations in Implementing Three-Phase Drives

Integrating three-phase drives into your industrial processes is a strategic decision that needs careful planning and consideration. Proper installation and configuration are critical to the efficient operation of three-phase drives. It's recommended to follow the manufacturer's instructions closely when installing the drive. The drive should be mounted in a location with enough space for cooling and maintenance.

Regarding configuration, it's crucial to correctly set parameters like motor size, voltage, frequency, and control method. If you're uncertain, consider consulting with an expert or the manufacturer's support team.

Regular maintenance is key to ensuring the longevity and efficiency of your three-phase drives. This includes routine checks and cleaning to prevent dust accumulation, which can cause overheating.

Three-Phases Drive are a Game-Changer in Industries

Three-phase drives, such as the Danfoss FC51, play a vital role in numerous industrial applications. They are essential for controlling motors in complex machinery, ensuring smooth operations and enhanced performance. Their ability to handle larger loads, provide stable power, and increase energy efficiency makes them a cornerstone of modern industry.

By investing in high-quality three-phase drives, industries can significantly boost their productivity and efficiency. Not only that, but it also leads to substantial cost savings in the long run, thanks to reduced maintenance costs and energy consumption. It's clear that three-phase drives, especially those from reliable manufacturers like Danfoss, are instrumental in driving industrial performance to new heights.

If you're looking to upgrade your industrial processes with a reliable, efficient, and powerful three-phase drive, consider the Danfoss FC51. This drive is known for its exceptional performance, versatility, and robustness, making it an ideal choice for a wide range of applications.

Don't wait to enhance your industrial performance. Visit Digicon today and invest in the Danfoss FC51 ThreePhase Drive.

You can also browse our range of Danfoss inverter drives for a comprehensive HVAC servicing solution. It's time to experience the power, efficiency, and reliability that Danfoss drives bring to your operations.

Your journey towards improved productivity and sustainability starts here.


Danfoss VLT positioning controllers are advanced control devices designed to optimise industrial operations

Top 5 Benefits of Implementing Danfoss VLT Positioning Controllers

Danfoss VLT positioning controllers are advanced control devices designed to optimise industrial operations. They are typically used in conjunction with the VLT AutomationDrive frequency converters, enhancing their capabilities in various positioning applications.

One of their standout features is their ability to handle both direct and relative positioning tasks. This attribute allows it to provide precise control over a wide range of industrial processes. Another key aspect of the Danfoss VLT positioning controller is its broad compatibility. It can work with all conventional motor technologies and supports both closed-loop and open-loop control. This high level of adaptability makes it a versatile solution for a multitude of industrial operations. Moreover, the Danfoss VLT Positioning Controller is built to last, with certain versions offering enhanced durability for use in demanding industrial environments.

Indeed, the Danfoss VLT positioning controller is a powerful tool that brings greater precision and efficiency to industrial applications, making it a crucial component in modern industrial control systems. Below are the top 5 benefits of implementing these controllers in your operations.

I. Precision Control for Industrial Applications

Precision control is a necessity across diverse industries. From manufacturing intricate components in the aerospace sector to guiding the movements of heavy machinery in construction, Danfoss VLT positioning controllers find their home where precision is non-negotiable. Industries such as robotics, automotive manufacturing, and medical equipment production rely on the finesse these controllers provide.

Envision a manufacturing line where every cut, weld, and assembly is executed with unerring precision. The outcome? A significant boost in efficiency. The Danfoss VLT positioning controllers serve as the backbone of this enhanced performance, shaping streamlined processes where each action vividly demonstrates the powerful impact of precision on operational brilliance. These controllers are the masterminds behind efficient workflows, proving that meticulous accuracy is a key driver of superior performance and productivity.

II. Enhanced Operational Efficiency

The backbone of improved operational efficiency rests on the precision engineering embedded in Danfoss VLT Positioning Controllers. They ensure every motion aligns seamlessly with operational objectives. Be it orchestrating the intricate movements in a manufacturing setup or governing the precise positioning of machinery in a production line, the VLT positioning controllers set a new standard for operational finesse.

Integrating Danfoss VLT positioning controllers in manufacturing can optimise operations, such as the coordination of robotic arms. A study showed that doing so has resulted in a 25% reduction in production cycles, translating to heightened efficiency and increased output. The controllers' ability to fine-tune movements on the fly streamlined the entire manufacturing process.

Features of Danfoss VLT positioning controllers that contribute to efficiency:

  1. Adaptive Motion Control: The VLT controllers dynamically adjust the motion profile based on real-time demands, minimising energy consumption and thus maximising operational efficiency.
  2. Intuitive Programming Interface: A user-friendly interface empowers operators to swiftly program and optimise movements, reducing the learning curve and enhancing overall operational agility.
  3. Dynamic Synchronisation Capabilities: Whether it's coordinating complex processes in manufacturing or synchronising the movements of multiple components, the VLT controllers excel in maintaining a harmonious workflow.

The role of Danfoss VLT Positioning Controllers in operational efficiency becomes increasingly evidentā€”a beacon guiding industries towards unprecedented levels of precision and productivity.

III. Cost Savings and Resource Optimisation

A crucial aspect where substantial cost savings can materialise is in energy consumption. Danfoss VLT positioning controllers play a pivotal role in this, ensuring that machinery operates at peak energy efficiency. This not only prevents unwarranted energy surges but also sets the stage for considerable reductions in operational expenditure, thus enhancing overall profitability.

Additionally, precision in motion made by VLT controllers extends beyond efficiencyā€”it translates into reduced wear and tear on machinery. The controlled, calculated movements result in less stress on components, leading to a prolonged lifespan of industrial assets. This inherent longevity reduces the frequency of repairs and replacements, directly impacting the bottom line by curbing maintenance costs.

Beyond immediate cost savings, Danfoss VLT positioning controllers empower businesses with the ability to strategically allocate resources. Optimal energy consumption and streamlined operations free up financial resources that can be redirected towards innovation, expansion, or diversification. It's a transformative shift from mere cost-cutting to a holistic approach to financial stewardship.

As industries navigate the intricacies of cost savings and resource optimisation, the adoption of Danfoss VLT Positioning Controllers emerges as a judicious financial manoeuvreā€”one that transcends immediate gains to establish a foundation for sustained fiscal well-being.

IV. Flexibility and Adaptability

VLT positioning controllers are equipped with sophisticated algorithms that enable seamless adjustments to the velocity, position, and torque of motors. This dynamic adaptability ensures that manufacturing processes flow with the fluidity demanded by the contemporary pace of the industry.

From intricate positioning tasks to orchestrating intricate motion sequences, Danfoss VLT positioning controllers can be configured to match the exact requirements of diverse applications. Whether it's a nuanced task in pharmaceutical manufacturing or a high-speed manoeuvre in automotive assembly, the adaptability of VLT controllers ensures that each operation is finely tuned.

In an era where change is the only constant, flexibility becomes paramount in navigating the twists and turns of industrial evolution. In this regard, Danfoss VLT positioning controllers infuse agility into operations, allowing businesses to swiftly respond to market dynamics and production variations. This mobility is a strategic imperative in a world where adaptability is synonymous with resilience. As industries brace for technological advancements, market shifts, and regulatory changes, the flexibility inherent in Danfoss VLT positioning controllers becomes a cornerstone for sustained relevance and competitiveness.

V. Reliability and Longevity

Reliability is not just a feature but a philosophy embedded in the design of Danfoss' VLT positioning controllers. They have built-in redundancy and fail-safe mechanisms that act as sentinels against operational disruptions. In the event of unforeseen challenges, the controllers seamlessly switch between redundant systems, ensuring uninterrupted operation. This robust design minimises the impact of potential faults and contributes to a resilient operational ecosystem.

Additionally, Danfoss VLT positioning controllers are engineered to withstand harsh environmental conditions, temperature variations, and electromagnetic interference. This resilience ensures that the controllers consistently deliver accurate and predictable performance, even in the most demanding operational scenarios.

With features such as predictive maintenance algorithms and real-time diagnostics, Danfoss VLT positioning controllers empower businesses to proactively address potential issues before they escalate. Moreover, the robust design of VLT controllers translates into cost-efficient maintenance. By minimising the frequency and severity of breakdowns, businesses using Danfoss VLT positioning controllers experience a tangible reduction in maintenance costs.

Danfoss VLT Positioning Controllers: Elevating Control, Amplifying Efficiency

The implementation of Danfoss VLT positioning controllers in your system can offer a multitude of benefits. From enhancing output quality through high-precision positioning to increasing operational efficiency by reducing waste, these controllers prove to be an invaluable asset. Investing in these controllers can lead to significant improvements in the overall performance of your system, making it more reliable, efficient, and accurate.

Whether you operate in automotive manufacturing, electronics production, or any industry where precision is paramount, Danfoss VLT Positioning Controllers are certainly worth considering. The value they bring makes them a strategic addition to any industrial application. Harness the power of precision with Danfoss VLT Positioning Controllers and take your operations to the next level.

For businesses ready to embark on the journey of enhanced control, performance, and efficiency, Digicon Solutions is the exclusive distributor of Danfoss drives, VLT positioning controllers, and more! Contact us today to explore the myriad possibilities that Danfoss VLT Positioning Controllers offer.

Elevate your control systems, amplify your efficiency, and embrace a future where precision reigns supreme.


MyDriveSuite_Key Visual_All_in_one | Danfoss Drives in Various Industries

Successful Implementations of Danfoss Drives in Various Industries

In industrial machinery where precision and efficiency intertwine, one name has emerged as a beacon of technological excellence ā€” Danfoss drives. These sophisticated control systems have redefined the landscape of industrial applications, providing a level of precision and adaptability that sets them apart in the market.

Danfoss drives are more than components; they're transformative tools that empower industries to elevate their operational standards. From manufacturing floors to energy production facilities, the influence of Danfoss drives resonates across a myriad of sectors. In this post, we delve into the success stories, unveiling how these drives have become indispensable in reshaping the efficiency, control, and reliability of industrial processes.

Join us on a journey through the seamless integration of Danfoss drives across diverse industries, where success isn't just a goal but a proven reality.

Danfoss Drives in the Crane Industry: Elevating Safety, Reliability, and Precision

Every movement in the crane industry demands precision and every lift hinges on reliability, Danfoss drives emerge as the catalysts for heightened performance. With over 25 years of experience and a proven track record of boosting the operation efficiency of 100,000 cranes in the field, Danfoss drives have become synonymous with safety and excellence.

Operating cranes demands a delicate balance of precision and power, requiring specialised features for seamless manoeuvres. Danfoss crane application software consolidates these features into a comprehensive package. From mechanical brake control to anti-sway mechanisms, users can customise parameters according to the specific crane type and application demands, ensuring each movement is executed with finesse.

Safety also takes centre stage in crane operations, and Danfoss Drives has set the gold standard in this regard. Every Danfoss product used for crane applications meets all relevant safety standards to ensure safe and reliable operation.

Most importantly, Danfoss understands that the lifecycle of a crane extends beyond the initial installation. That's why DriveProĀ® Life Cycle Services have been meticulously designed to maximise the potential of your crane application. They go beyond simple device maintenance, repairs and replacements and offer added value that can ultimately improve your business.

Danfoss Drives Features for Crane Applications:

  • Mechanical brake control
  • Hybridisation
  • Integrated sensorless anti-sway
  • Bump-less transfer
  • Catch dropping load
  • Integrated functional safety with advanced safety option
  • Tandem hoist
  • Tandem with torque control
  • Shock load protection
  • Slack rope prevention

Danfoss Drives Reduce Fuel Emissions Aboard a Korean Research Vessel

The South Korean National Institute of Fishery Science is benefitting from 20-30% less emissions as well as savings on fuel on its latest research vessel. Danfoss Drives designed an innovative drive solution in conjunction with STX Engine, the South Korean ship engine experts which optimised the performance of the generator and engine on board the vessel. The Danfoss Drives solution contributed to helping the shipbuilder comply with the IMO environmental regulations which came into force in 2020.

The project faced initial challenges in the design phase, particularly the integration of a European synchronous generator, as determined in the project specification. The challenge was to double the capacity of the standard shaft generator, to make sure that it met the current short circuit requirements. Danfoss was able to deliver a less complex, more high-performance shaft generator design for the project and installing a shaft generator onboard helped with meeting emission targets. This was a result of improved operational efficiency and enabling designers to downsize the engine.

The innovative drive solution provided by Danfoss Drives, in conjunction with STX Engine, optimised the performance of the generator and engine on board the research vessel. This not only ensured compliance with the International Maritime Organisation's (IMO) environmental regulations but also exceeded expectations by significantly reducing fuel emissions.

The benefits of this implementation extended beyond emission reduction. The converted specifications from synchronous to asynchronous mode resulted in lower noise, reduced vibration, and lower energy consumption compared to vessels without this innovative technology. The shaft generator powered navigation and ship systems, allowing the vessel to operate in electric propulsion mode during low-speed or part-load operations, contributing to a cleaner and more stable maritime environment.

The Shaft Generator Components

The 500 kW shaft generator system is built up of these products:

  • VACONĀ® NXP Grid Converter with LC sine filter
  • VACONĀ® NXP generator converter with dU/dt filter
  • Liquid-cooling station HXM-M-120-N-S
  • Engineering cabinet
  • Transformer
  • Motor/generator Application: 500 kW shaft generator system

In embracing Danfoss' drives, the Korean research vessel stands as a testament to the transformative power of sustainable innovation. This initiative aligns seamlessly with Danfoss' commitment to delivering solutions that exceed environmental standards, paving the way for a cleaner and more efficient maritime future.

Digicon and Danfoss act swiftly to make a mini-field hospital operational during the COVID-19

In a swift response to the urgent call from the healthcare sector during the COVID-19 pandemic, Danfoss and Digicon Solutions, an approved Danfoss drives Distributor, joined forces to make a mini field hospital operational in the UK. The collaboration, marked by a dedicated supply chain and technical expertise, exemplified resilience and agility in the face of unprecedented challenges.

The request came in for HVAC drives to be provided for temporary COVID-19 National Health Service (NHS) hospitals, requiring full functionality by April 2020. Originally faced with a six-day delivery time, the Danfoss team in the UK, upon learning of the critical nature of the project, managed to secure next-day delivery. The drives, specifically type FC102 in IP66 form, were crucial for a prototype system aimed at providing Heating Ventilation & Air Conditioning (HVAC) for a new type of mini ā€˜field hospitalā€™ in rural areas of the UK.

This enclosure type, ideal for outdoor mounting, facilitated ease of installation and space-saving within the building. Despite the challenges of specific ratings and quantity not being immediately available, Danfoss swiftly organised an express order from the factory, underlining the extra importance of the customer and the impact these solutions would have on the comfort and well-being of those benefiting from them.

This initiative is a testament to Digicon's commitment to going above and beyond for their customers, a practice evident in their vast experience in providing Variable Speed Drive solutions in the healthcare segment. Previous projects, such as those at Birmingham Childrenā€™s Hospital, South Warwickshire NHS Foundation Trust, Stafford Hospital, and Kettering General Hospital, reflect Digicon's ability to ensure the operational continuity of critical plants, especially in hospitals.

The crucial role of inverter drives in an efficient hospital cannot be overstated. Hospital facilities demand stable conditions 24/7 to meet patient care goals with optimum operational efficiency. Danfoss, with its rich history dating back to 1968, has been a pioneer in electronic variable frequency motor controls, providing dedicated and reliable products for heating, ventilation, and air conditioning in buildings.

The resilience, collaboration, and commitment demonstrated by Danfoss and Digicon echo their dedication to providing innovative solutions, even in the most challenging circumstances.

David Lloyd Leisure Benefitted from Cost Savings and Reduced CO2 Emission

Facing the challenge of excessive energy consumption by pumps and fans across their health clubs, David Lloyd Leisure sought solutions aligned with the UK's mission to monitor and reduce CO2 emissions. Digicon Solutions conducted extensive site surveys and free trials, revealing that the pump and fan installations were oversized, providing unnecessary reserve capacity for day-to-day operations. Most applications were equipped with single-speed starters, leading to constant full-speed operation regardless of actual requirements, resulting in substantial energy waste and increased consumption.

Digicon's experts proposed a solution involving the installation of Danfoss FC102 Variable Speed Drives integrated with timers, CO2 sensors, day/night real-time clocks, and humidity sensors. This innovative approach allowed the motors' operating speeds to align with demand, significantly reducing energy usage. The potential for savings was substantial, given that power consumption is proportional to the cube of the speed.

To date, Digicon has installed 520 Variable Speed Drives across 90 David Lloyd Leisure Clubs in the UK and Europe. The result has been remarkable, with the group realising savings exceeding Ā£400,000 per year. The annual reduction in CO2 emissions surpasses 2,400 tonnes, marking a significant achievement in David Lloyd Leisure's commitment to a 20% CSR reduction from the baseline between 2010 and 2014.

This success story exemplifies Digicon Solutions' expertise in optimising energy efficiency and reducing environmental impact through innovative solutions. The collaboration with David Lloyd Leisure not only yielded substantial financial savings but also made a meaningful contribution to the organisation's sustainability goals, aligning with the broader global effort to create a greener planet.

Innovating Industries with Danfoss Drives: A Story of Multifaceted Success

The application of Danfoss drives through diverse industries has been nothing short of transformative. From enhancing safety to curbing fuel emissions, and from swiftly powering mini-field hospitals during a pandemic to enhancing energy usage in leisure facilitiesā€”Danfoss drives have proven their versatility, reliability, and success.

For businesses looking to explore the potential of Danfoss drives, the benefits are vast. Reduced emissions, energy savings, enhanced safety, and increased operational efficiency are just the tip of the iceberg. The possibilities for innovation and progress are boundless.

And when it comes to implementing these state-of-the-art solutions, Digicon Solutions stands ready to be your trusted partner. With a commitment to delivering HVAC solutions that exceed environmental standards, Digicon aligns seamlessly with the transformative power of Danfoss drives.

Step into the future with Danfoss drives and Digicon. Together, let's shape an efficient, sustainable, and innovative tomorrow.


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Understanding The Difference Between VFD And VSD

Navigating through the complexities of industrial automation requiresa solid understanding of the tools at your disposal, especially when it comes to motor controllers. Often, two specific terms surface in these discussions - Variable Frequency Drive (VFD) and Variable Speed Drive (VSD). While many use these terms interchangeably, it's crucial to understand that each denotes a distinct type of motor controller. With this in mind, let's take a look at the defining characteristics and critical differences between VFDs and VSDs.

What Is A Variable Frequency Drive (VFD)?

A Variable Frequency Drive, often recognised by its acronym VFD, is a type of controller designed to vary the frequency and voltage supplied to an electric motor. The primary function of a VFD is to modify the power supply frequency, facilitating precise control over the speed, torque, and overall performance of the motor. In a VFD, the frequency correlates directly with the motor's speed - increase the frequency and the motor spins faster, decrease it and the motor slows down.

What Is A Variable Speed Drive (VSD)?

On the other hand, a Variable Speed Drive (VSD) is an umbrella term for any type of drive that can change the speed of a motor. This includes VFDs (AC drives) but also encompasses other technologies that can vary the speed of a motor (AC drives or DC drives).Ā 

VFDs and VSDs share the goal of controlling an electric motor's speed. Vacon drives, such as its Vacon NX drive, Vacon 100 drive or Vacon flow product can serve both of these objectives by regulating an electric motor's speed. They offer powerful VFD and VSD solutions as they reduce energy usage, minimise mechanical stress on motor systems, and provide precise process control capabilities.

Looking for a dedicated Vacon installer, stockist and maintainest contact Digicon today!


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Understanding The Basics Of Vacon Drive Technology

At the forefront of today's rapidly advancing industrial landscape lies precision, efficiency and energy conservation - three principles in which Vacon Drive technology excels at the meeting. Utilising principles like high performance, reliability, and energy efficiency, they are revolutionising industrial processes all across the world.

Benefits Of Vacon Drive Technology

Vacon variable speed drive adjust electric motor speeds based on process needs. These drives feature variable speed control technology which enables this function. By precisely controlling the speed of the motor, Vacon drives not only improve process control but also significantly reduce energy consumption. This makes these drives a smart choice for companies looking to enhance their operational efficiency while reducing their environmental footprint.

Beyond efficiency, Vacon drives are known for their exceptional reliability. Incorporating robust design and quality components, they are designed to withstand the rigorous demands of various industrial environments. Plus, their intuitive interface and configuration options make them easy to integrate into existing systems, minimising the learning curve and downtime.

Applications Of Vacon Drive Technology

Vacon drives are incredibly versatile, finding applications across diverse sectors. From heavy industries like mining, pulp and paper to HVAC pump and fan applications, the benefits of Vacon technology are truly universal.

Take the case of the Vacon NX drive, for instance. This advanced drive solution is ideal for applications that demand high performance and flexibility. With its robust construction, the Vacon NX drive is well-suited for challenging industrial environments, while its modular design offers remarkable adaptability.

Then there's the Vacon flow. This specialised drive is designed for flow control applications like pumps and fans. By effectively managing the speed of these devices, the Vacon flow helps to optimise energy use, reduce wear and tear, and enhance overall system efficiency.

Operating Modes Of Vacon Drive Technology

Understanding how to effectively use Vacon drives involves understanding their different operating modes. Vacon drives typically offer several operating modes, including V/f, sensorless vector, and vector control with encoder feedback.

V/f mode (Voltage/frequency) is a basic control method that provides good speed control for simple applications and is the most economical way for the drive to operate. Sensorless vector control, on the other hand, offers excellent torque control even at low speeds, making it suitable for more complex applications. Lastly, vector control with encoder feedback allows for precise speed and torque control in demanding applications, like those requiring exact positioning.

Maintenance Of Vacon Drive Technology

Maintenance is key to ensuring the longevity and optimal performance of any Vacon drive. This involves regular inspections to check for any anomalies in operation or appearance. Additionally, it's important to monitor the conditions in which the drive operates. Factors such as temperature, humidity, dust, and vibration can significantly affect the life of the Vacon inverter, another vital component of the drive system.

In the event of a problem, most Vacon drives are equipped with diagnostic tools that provide real-time information about the drive's status. This makes troubleshooting easier and faster, minimising operational downtime.

Overall, the Vacon Drive Technology offers a smart, reliable, and energy-efficient solution for a wide range of industrial applications. By understanding its benefits, applications, operating modes, and maintenance practices, businesses can harness the full potential of this advanced technology to optimise their processes and achieve greater efficiency and sustainability.

Digicon offers an energy-efficient solution with smart and reliable technology for various industrial applications. Get in touch with Digicon today to learn how to improve your industrial processes and achieve greater efficiency and sustainability.Ā 


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What Is The ā€œHVAC Driveā€ In The Building?

HVAC systems are essential in creating a comfortable, healthy, and energy-efficient building environment, and the HVAC drive is an integral component of this technology.

What Is An HVAC Drive System?

Variable speed drives (VSD), or HVAC drives, are an integral component of modern HVAC applications used to regulate electric motor speed. They do this by altering the frequency and voltage supplied to each individual motor - which directly influences its speed and energy consumption. One trusted brand for VSDs is Vacon drives, known for their durability and energy efficiency.

What Does An HVAC Drive Do?

HVAC drives play an essential role in controlling heating, cooling and ventilation within buildings. By adjusting its speed accordingly, the HVAC drive system can meet the specific needs of its target environment at any given moment. For instance, on an extremely hot summer day, it might need to run at full capacity, while on mild days it will only be required to run at partial capacity - providing more precise energy consumption and operational cost control than ever before.

The Vacon NX drive is a key component of this system. Built to withstand harsh environments and demanding applications, its energy-saving capabilities make it a popular choice for HVAC systems in larger buildings or industrial settings. Vacon Flow, an energy-saving drive specifically tailored for pump and fan applications, adds another feature to the system. This feature comes with energy-saving capabilities and helps improve process control.

What Are The Benefits Of An HVAC Drive System?

Utilising an HVAC drive system in a building has numerous advantages.

Energy Efficiency: By running motors only at the required speed, HVAC drive systems reduce energy consumption, thus lowering utility bills and contributing to a greener environment.

Increased Lifespan: A variable speed drive reduces the wear and tear on system components, extending their lifespan and decreasing maintenance costs.

Improved Comfort: The ability to finely control the heating, cooling, and ventilation in a building improves overall indoor comfort.

Enhanced Air Quality: HVAC drive systems help in maintaining optimal air quality by ensuring adequate ventilation and filtration.

Noise Reduction: Operating HVAC systems at lower speeds reduce noise levels significantly, providing a quieter indoor environment. Traditional systems typically run full speed for short durations before shutting off completely, creating noticeable noise, but HVAC drive systems offer a quieter alternative that provides a more peaceful experience for users.

The HVAC drive is a vital component of a building's HVAC system. It provides superior control over heating, cooling, and ventilation processes, resulting in optimised energy use, prolonged system life, enhanced comfort, and improved air quality. Brands like Vacon, with their reliable and energy-efficient drives, inverters, and specialised solutions, are leading the way in the HVAC drive systems industry. As buildings continue to become smarter and more efficient, understanding and investing in these systems is of paramount importance.

To take advantage of these cutting-edge technologies, consider partnering with Digicon, a leading provider of HVAC solutions in the UK. Contact Digicon today to learn how they can help you improve your building's efficiency and overall performance.


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What Is A Variable Frequency Drive, And What Are Its Advantages?

Danfoss FC51 Three Phase

Have you ever wondered, what is a variable frequency drive and what are its advantages? If so, then youā€™ve come to the right place!Ā 

This informative guide aims to explain everything you need to know about variable frequency drives, including why theyā€™re so advantageous. Read on to discover more!

Variable Frequency Drive DefinedĀ 

To put things briefly, a variable frequency drive (VFD) can be described as a type of motor controller which drives an electric motor by adjusting the frequency and voltage of its supply. The variable frequency drive can also perform other tasks including controlling ramp-up and ramp-down of the motor during start or stop processes. Although the VFD actually controls the frequency and voltage that is supplied to a motor, the process is often referred to as speed control due to the fact that the result is an adjusted motor speed. **(Youā€™re most likely to find a VFD inside fans, pumps and compressors, with these applications making up around 75% of all drives operating around the world. NOT SURE THIS IS FACTUAL?)***

At Digicon Solutions Ltd, we are one of the biggest independent Variable Speed Drive specialists in the UK, we are Authorised Distributors of Danfoss VLTĀ® and VACONĀ® products. We have the largest stock across the UK, all of which is available for immediate delivery.Ā 

The Advantages Of VFD

The main advantage of VFD is the ability to adjust the motor speed. There are multiple different reasons you might want or need to adjust motor speed, including but not limited to:

  • Saving energy while boosting the efficiency of your systemĀ 
  • Matching drive speed to unique process requirements
  • Matching drive torque or power to unique process requirements
  • Reduced noise levels (ie from fans or pumps)
  • Reduced mechanical stress can help to extend the lifetime of devices

To add to these benefits, many of todayā€™s modern drives integrate networking and diagnostic capabilities - this helps to better control performance, while also increasing productivity at the same time.

What Is The Best VFD?

The best VFDā€™s on the market today are manufactured by VACONĀ® and DANFOSS VLTĀ®. The VACONĀ® service is highly advanced, and VACONĀ® maintenance can be fairly simple when you have the right team of experts on standby to assist you with your individual needs. Both VACONĀ® and DANFOSS VLTĀ® have been market leaders for several years, and theyā€™re showing no signs of slowing down with regular new releases and additional features that are boosting the efficiency and reliability of fans, pumps and compressors around the globe.Ā 

We offer an outstanding VACONĀ® and DANFOSS VLTĀ® service packages and are committed to preventive VACONĀ® maintenance to help you take great care of your device and systems. You can also expect to get a replacement within hours, not weeks, if your VFD were to fail for any reason. Youā€™ll be able to rest assured knowing that youā€™re getting the most out of your VFD, helping your business to thrive thanks to the advantages detailed above.Ā 

At Digicon, we offer you the premium VACONĀ® service and DANFOSS VLTĀ® service packages you won't find anywhere else. Our dedicated team is devoted to providing your device and systems with the best preventative VACONĀ® and DANFOSS VLTĀ® maintenance available in the industry. What's more, weā€™ll hasten to replace the device within hours of failure to keep your business running without interruption. With Digicon as your stockists and installers, you can sit back and watch your business thrive ā€“ thanks to these unparalleled benefits.


Digicon new website product page

Is Vacon owned by Danfoss?

Danfoss

Have you ever wondered who owns Vacon? Is it a separate company or is it part of Danfoss, one of the leading motor control providers? Digicon are here to help ā€“ as one of the UKā€™s biggest independent Variable Speed Drive specialists and authorised distributors of Vacon and Danfoss products, we have the answers you need. Our technical specialists have an impressive 100 years of knowledge between them, helping us provide intelligent and energy-efficient solutions for businesses across the nation. With our wide selection of stock available for immediate delivery, we can ensure that you get the answers you need quickly and easily.

1) So, who owns Vacon?

Danfoss acquired Vacon in 2015 and they now operate as part of the larger Danfoss Group. This acquisition has enabled them to expand their product range with more efficient, high-quality Variable Speed Drives (VSDs) that use state-of-the-art technology. Both companies have a commitment to delivering sustainable solutions that help businesses reduce energy costs and improve efficiency for better process control.

2) What other products does Danfoss offer?

Danfoss offers a wide range of products across many different industries, all designed to optimise efficiency and reduce energy costs. These include drives, motors, and valves that are used in commercial and industrial applications. Danfoss also produces heating systems, climate control equipment, refrigeration components, actuators and compressors. All these products have been designed with sustainability in mind, utilising advanced technologies like intelligent controls and analytics to enable improved process control.

In addition to Variable Speed Drives (VSDs), Danfoss also manufactures electronic controllers for motor control and automation solutions for drive systems such as pumps, fans or conveyor belts. Finally, the company is also involved in renewable energy projects such as solar PV systems and wind turbines. All these products are available through their network of authorised distributors across the globe.

3) What makes Vacon products different?

Vacon products are renowned for their superior quality and reliability. They have a wide range of energy-efficient and reliable Variable Speed Drives (VSDs) that use the latest state-of-the-art technology, allowing businesses to reduce their energy costs and improve process control. The advanced features in Vaconā€™s drives offer a high level of user flexibility, allowing them to be fine-tuned to suit any application. This ensures optimal performance at all times.

Vacon's innovative technology helps businesses operate more efficiently while decreasing the total cost of ownership, thanks to features like voltage monitoring, current limiters and temperature sensors that help prevent damage due to overloads or insufficient cooling. Furthermore, they feature intelligent algorithms which detect changes in load conditions and adjust motor speeds accordingly - further ensuring efficient operation while reducing wear on motors and components. Ultimately, their innovative technology enables businesses to operate more effectively while decreasing the total cost of ownership.

Digicon is pleased to be an authorised distributor for Danfoss and Vacon products, and with our knowledgeable teams on hand ready to answer your queries, we offer tailored solutions tailored specifically for your business. Need help selecting an appropriate drive or motor control product for your application? Reach out - we are here for you!


Digicon new website product page

Where are vacon drives manufactured?

Vacon NXP IP54

The tantalizing question of where Vacon drives are manufactured has piqued the curiosity of many people worldwide. Vacon, a renowned global company, has gained acclaim for its cutting-edge variable speed drives that are tailored for a diverse range of industrial applications. However, the mystery of where these superior drives are crafted has left many wondering about the company's global operations. If you're one of the curious minds yearning to unravel the origin of these high-performing and versatile drives, then this blog post is just for you!

What Are Vacon Drives?

Vacon drives, also known as variable speed drives, are electronic machines that control the speed of an electric motor. The ability to adjust the speed and torque of a motor is invaluable in industrial applications, allowing for precise power control over machinery and other devices.

Where Are Vacon Drives Manufactured?

Vacon is a Finnish company founded in 1993 by a group of engineers who had experience working with variable-speed drives. Since then, the company has grown to become an international leader in the production and development of variable speed drives, automation systems and services.Ā 

Why Is It Important To Know?

For the curious mind, the question of where Vacon drives are manufactured is an interesting one. Knowing the company's production locations helps to build a better understanding of the quality and reliability of their products. With operations on multiple continents, it's clear that Vacon has positioned itself as a global leader in variable speed drives, automation systems and services.

At Digicon Solutions, we are proud to be Vacon stockists and installers. We understand that quality products result in superior performance, which is why we choose the best of the best when it comes to our clients. With a worldwide reputation for reliability and performance, Vacon is one of the leading providers of variable speed drives on the market today.

From their origins in Finland to their global operations, Vacon is a company that has been pushing the boundaries of variable speed drives and automation systems for years. With state-of-the-art production facilities located on three continents, it's easy to see why they have become an industry leader. For those looking for reliable variable speed drives for industrial applications, Vacon is the way to go.

If you're looking to take your business to the next level with efficient and reliable variable speed drives, get in touch with our team at Digicon Solutions today. Whether you need assistance with choosing the right Vacon drive or help to install them into your machinery, our team of experts are here to help. Contact us today and get the best variable speed drives available from Vacon!


Digicon new website product page

Welcome to the new Digicon Solutions website

Digicon new website product page

Welcome to the brand new Digicon Solutions website! We now have the ability to take online orders ā€“ simply search for your required AC drive, select the Part Number / Type Code and quantity and add to your basket.

We hope that you find the new website easy to navigate and that you can easily find what you are looking for. We welcome your feedback, so if you find anything a little difficult to find, please email us on: sales@digicon-solutions.co.uk

On the new Digicon Solutions website you can order all of your Danfoss and Vacon drives for any industry sector.

We hope you enjoy the new website!


Danfoss Logo

Do You Have The UK's Oldest Working Danfoss Drive?

This year Danfoss Drives is celebrating two outstanding anniversaries for itsā€™ VLTĀ® and VaconĀ® brands. Itā€™s 50 years since the Danfoss VLTĀ® 5 Drive was launched, being the Worldsā€™ first mass-produced AC Drive and 25 years since VACONĀ® was founded, originally under the name of Vaasa Control Ltd.

To celebrate this remarkable double event and to highlight the reliability and longevity of its products, Danfoss is running a competition to find the oldest VLTĀ®Ā and VACONĀ®Ā drives still in service. The Company owning the oldest working product of each brand entered in the competition, will be awarded a Ā£500 gift voucher for a popular on-line retailer.

Awards will also be made for the oldest drives in specific product ranges such as VLTĀ®Ā 3000, 5000, 6000 and VACONĀ®Ā V10, CX, NXL, etc. to find the oldest in each class! Entries must be submitted by the 4thĀ March, 2019 and the winners will be announced on the 18thĀ March, 2019 ā€œWe are a true pioneer of variable speed drive technology,ā€ said Alan Baird, Danfoss Drives UK & Ireland Country Manager, ā€œand itā€™s remarkable to look around and see how this technology has revolutionised industry over the 50 years since we first made it practical and readily available. With this in mind, we think our dual anniversary is great cause for celebration and weā€™ve organised this competition so that our loyal customers have a chance to share in that celebration with us.ā€

To enter the competition and find the oldest Danfoss drives, please e-mailĀ sara.bernard@danfoss.com and give brief details of the drive you think has the best chance of winning including the model of the drive and how long itā€™s been in service. If it looks like your drive could be a winner, Danfoss will contact you for further information.


Digicon Head Office

Digicon's New Purpose-Built Head Office

Digicon have recently moved into a new purpose-built Head Office in Hinckley enabling us to use our existing premises to increase our already vast stock holding and increase our service capabilities. The new state of the art facility houses our main HQ staff, includes a training and demonstration area, large meeting room and space for more expansion.

We pride ourselves on going beyond the ordinary in exceeding customer expectations in low voltage drives systems.

"We had been looking for a bigger building for a couple years as we started to focus on increasing our stock levels and training/service capabilities.Ā  I stumbled across some plans for a new purpose built office facility 50 yards away from our current premises. It was a no brainer. Our training and demonstration area has already proven invaluable in training new and existing staff and demonstrating our Danfoss and Vacon product ranges to potential new customers.ā€
- Karl Jones, Managing Director

At Digicon, we know that our most valuable asset is our team of staff. When designing our new HQ, we had our employees at the front of our mind. Our offices are filled with light, we have stand-up desks and breakout areas.Ā Our kitchen provides an environment in which our team can switch off during their breaks.

"Employee wellbeing is at the forefront of everything we do here at Digicon HQ and we hope our new Head OfficeĀ reflects this."
- Molly Jones, Director.Ā 


Have you heard the news?

Digicon's Expansion Continues...

Digicon Solutions is pleased to announce the appointment of Barrie Keen as its new HVAC Sales Manager.

Barrie is a well-known and respected figure within the Drives industry with over 30 years experience, holding senior positions with major players in the Variable Speed Drives industry including ABB, Alldales, Vacon and Danfoss Drives.

Barrie Keen says "It is great to be joining a company that is fully committed to supporting customer needs. I am looking forward to working with a truly committed team of people".

Barrie will focus on strengthening Digiconā€™s HVAC capabilities and growing Digiconā€™s already extensive HVAC client base.

Digicon's Managing Director Karl Jones said "I am delighted that we have secured Barrie as our new HVAC Sales Manager. Barrie has an impressive track record of delivering profitable growth in a number of highly respected drives businesses.Ā  His knowledge of the Vacon and recently Danfoss HVAC products and markets will be an asset to Digicon and his appointment is a fundamental part of Digiconā€™s ambitious growth strategy.ā€


Trust the experts, variable speed drive installations with Digicon

Trust the Experts - VSD Installations

Digicon employ a team of Installation Engineers who are installing and commissioningĀ drives all day, every day. Not only are ourĀ engineers specialists in the field, they also practice excellent H&S standards, as proven by our continued accreditation from Alcumus SafeContractor.

Our Installation Engineers train for years to qualify as electricians and even longer to gain the knowledge and skills required to install and commission Variable Speed Drives. VSD technology is always changing, and they receive specialist training on an on-going basis to keep up to date. Around 70% of the technical calls we receive are from clients who have purchased a VSD from us and are struggling to install or commission it. WeĀ don't mean to brag, but we know that we are good at what we do and our clients haveĀ peace of mind they are in the best hands with a Digicon Engineer. We practice robust H&S and compliance procedures and after each installation you willĀ receive electrical test certificates and detailed commissioning/engineer reports completed by one of our qualified electricians. WeĀ have engineers based up and down the UK and more recently, a dedicated team in London and the South East. We can work around you, whether that is working in shut down periods,Ā avoiding peak times or out of hours/weekend attendance.

I can hear you thinking thatā€™sĀ all well and good, but how much does it cost? We firmly believe that you get what you pay for these days, and we have seenĀ budget prices resulting in unsafe electrical installations so we are always wary of companies who promise the world for very little expenditure. We are confident in the knowledge that our pricing reflects our quality of installation without breaking the bank.

Don't just take it from us... here are some of our clients recent comments:

  • "Can you pass on our thanks to your electrician he was very professional" - June 2017
  • "As always your lads on site exceeded expectations and we are looking forward to working with them again soon" - June 2017
  • "Hi Molly, Just a quick note to say thanks to the Digicon team for all of their efforts this week. Customer is very pleased - great work all round" - August 2017
  • "When the Digicon vans pulled up it was like the cavalry had arrived - can you pass my sincere thanks on to the engineers" - November 2017
  • "Send my regards to your whole team, fantastic work." - January 2018

Variable Speed Drives

What is an AC Drive?

Making our world and way of living more sustainable

An AC drive is a device used to control the speed of an electrical motor in order to:Ā 

  • enhance process control
  • reduce energy usage and generate energy efficiently
  • decrease mechanical stress on motor control applications
  • optimise the operation of various applications relying on electric motors

Drives can also be utilised to convert energy from natural and renewable resources like the sun, wind or tides, and transmit it to the electrical network or use it for local consumption. In hybrid technologies, AC drives are used to combine conventional energy sources and energy storages to create total energy management solutions.

AC drives are also known by various other names such as adjustable speed drives, adjustable frequency drives, variable frequency drives, variable speed drives, frequency converters, inverters and power converters.

Did you know?

  • Emerging economies are driving the increase in energy consumption
  • 20% of the worldā€™s energy consumption is electrical energy
  • More than 50% of electrical energy is used by electrical motors
  • 75% of AC drives are used on pumps, fansĀ  and compressors
  • Global electrical energy consumption could be reduced by 10% if AC drives were used in every suitable application

The need for energy conservation in order to save the environment is a key driver in the development of speed control devices, and AC drives provide the optimum method of controlling the speed of electrical motors to match load demand. Even small changes in motor speed can cause significant changes in energy consumption.

AC drives are well hidden, but nevertheless they play a major and very necessary role in modern, everyday life by making the world and our way of living more sustainable.


Networking People

Digicon Solutions are Expanding

Digicon Solutions to expand Variable Speed Drive Sales, Service and Installation resources in London and the South East

Drives Experts Digicon Solutions and renowned HVAC Electrical Installation Specialists 3L Electrical have teamed up to provide even better support for the Drives market in London and the South East by strengthening Digiconā€™s Drives Sales, Service, Installation and Commissioning capabilities in London and the South East.

Digicon already operate successfully throughout the whole of the UK, but have identified a requirement for an enhanced permanent presence in London and the South East.Ā  This unique opportunity brings together two great companies, each a major player in the Electrical Installations, HVAC and Drives markets.Ā  Our new premises in Edmonton, North London will allow us to offer the highest possible service standards and response times to our London and South East based clients.

  • New fully staffed London premises
  • Fully stocked with Drives and associated equipment available for same-day collection
  • 5 additional locally-based experienced Drives Service, Installation and Commissioning Engineers to provide even faster site attendance
  • 2 additional Technical Support Engineers

Digicon's Managing Director Karl Jones said ā€œCombining our two highly complementary companies brings together unparalleled expertise in our respective markets.Ā  London now has significant stocks of Danfoss VLTĀ® and VACONĀ® HVAC and Industrial Drives together with Specialist Drives Engineers on its doorstep. Our response times are now faster than ever for our London and South East-based clients.ā€