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Understanding the Dynamics of Automation Drive FC302 by Danfoss

Automation drives have emerged as a game-changer in the industry, revolutionising the way we perceive and handle automation. These devices play a crucial role in controlling the speed of electric motors, thereby enhancing their efficiency and longevity. But what exactly are automation drives, and why do they hold such significance in industrial settings? Let's delve into these questions.

What are Automation Drives? 

An automation drive, also known as a variable frequency drive (VFD), is a type of adjustable-speed drive used in electro-mechanical drive systems to control AC motor speed and torque by varying motor input frequency and voltage. These drives are essential components in a wide array of industrial and domestic applications ranging from small appliances to large compressors.

Among the leading manufacturers of automation drives is Danfoss, a global giant renowned for its innovative and reliable solutions. One of their flagship products is the Automation Drive FC302, which offers an unparalleled blend of versatility, efficiency, and performance.

In industrial settings, automation drives like the Danfoss FC302 are integral for several reasons. Firstly, they significantly improve energy efficiency. By allowing precise control over motor speed, these drives ensure that no energy is wasted, leading to substantial savings on electricity bills.

Secondly, they extend the lifespan of motors. By reducing the stress exerted on the motor during start-up and operation, automation drives reduce wear and tear, resulting in lower maintenance and replacement costs. Finally, they enhance process control. With automation drives, industries can fine-tune their processes to meet specific requirements, improving product quality and reducing waste.

In essence, automation drives like the Danfoss FC302 are not just about powering motors; they're about empowering industries to operate more efficiently, sustainably, and profitably. In the following sections, we will explore the specifics of the Danfoss FC302 and how it stands out in the world of automation drives.

Introducing Danfoss Automation Drive FC302

The Danfoss Automation Drive FC302 is a high-performance, flexible, and versatile drive designed to control a wide range of applications in various industries. The FC302 is known for its innovative features, cutting-edge technology, and exceptional reliability. It's not just a motor controller; it's a powerful, intelligent system that optimises operations, minimises energy consumption and maximises productivity.

The Danfoss FC302 builds on the solid foundation of its predecessors while integrating the latest advancements in drive technology. Its development has been guided by a commitment to continuous improvement, with each iteration refining its functionality and expanding its capacities. Today, the FC302 stands as a testament to Danfoss's ingenuity and dedication to pushing the boundaries of what automation drives can achieve.

The FC302 comes packed with an array of impressive features and technologies. One of its most notable attributes is the VLT brake chopper functionality. This feature allows the drive to handle brake applications without the need for an external brake resistor, simplifying installation and reducing costs.

Further, the FC302 boasts an automatic derating functionality for improved performance under high ambient temperatures or when operating at high altitudes. It also includes an RFI filter and DC link chokes that reduce harmonic distortion and improve power quality.

Another standout feature is the Smart Logic Controller, which offers a cost-efficient alternative to PLCs for many applications. This feature, combined with the drive's robust communication capabilities, makes the FC302 a versatile solution for complex automation tasks.

Moreover, the FC302 supports a broad range of motor types, including permanent magnet motors and synchronous reluctance motors, providing flexibility for different industrial applications.

The Danfoss Automation Drive FC302 is a powerful, adaptable, and intelligent system that brings a new level of sophistication to motor control and automation. Whether you're looking to enhance energy efficiency, extend equipment life, or optimise processes, the FC302 offers a solution that can be tailored to your specific needs.

Applications and Use Cases

The Danfoss Automation Drive FC302 has found widespread acceptance across a range of industrial sectors due to its versatility and adaptability. Industries such as manufacturing, HVAC (Heating, Ventilation, and Air Conditioning), renewable energy, water and wastewater treatment, mining, and marine have all recognised the benefits of implementing this highly efficient drive system.

In manufacturing, the FC302 drive is used to control the speed of conveyor belts, pumps, fans, and other machinery, leading to improved production efficiency and reduced energy consumption.

In the HVAC servicing industry, the Danfoss FC302 ensures optimal performance of air handling units, cooling towers, and chillers, contributing to energy savings and improved indoor climate control.

In the realm of renewable energy, particularly in wind and solar power systems, the FC302 plays a crucial role in controlling the speed of generators and adjusting to varying load conditions, thereby maximising energy output.

Real-world Examples and Success Stories

One notable success story involves a large manufacturing plant that implemented the FC302 to control its conveyor system. The result was a 20% reduction in energy consumption, leading to substantial cost savings.

In another instance, a major hospital integrated the FC302 into its HVAC system. This not only led to significant energy savings but also created a more comfortable and healthier environment for patients and staff.

A wind farm in Europe utilised the FC302 to optimise its wind turbines. The result was an increased energy yield and lower maintenance costs due to the reduced wear and tear on the turbines.

These examples underscore the transformative impact of the Danfoss Automation Drive FC302. It's not just about running motors; it's about driving industries towards a more sustainable and profitable future.

Technical Specifications and Capabilities

The Danfoss Automation Drive FC302 is available in a wide range of power and voltage classes, offering flexibility to cater to different industrial requirements. The power range spans from 0.25 kW to 1.4 MW, accommodating both small-scale and large-scale operations. Regarding voltage classes, the FC302 comes in versions for 200-240V, 380-500V, and 525-690V, making it suitable for diverse electrical environments.

The FC302 offers several control options, including local control, remote control, and fieldbus control, providing versatility to fit into various system architectures. It also supports multiple communication protocols such as PROFIBUS, PROFINET, Ethernet/IP, and Modbus TCP, enabling easy integration with existing network infrastructure.

Moreover, the FC302 features USB connectivity for easy parameter upload/download and software updates. It also sports an intuitive graphical display and a user-friendly interface, making it simple to operate and monitor.

One of the distinguishing features of the FC302 is the integrated VLT brake chopper, which caters to applications with high braking duty cycles or high inertia loads. This feature eliminates the need for an external brake resistor, reducing component count and simplifying installation.

Additionally, the FC302 includes advanced functionality like Automatic Energy Optimisation (AEO) that adjusts motor voltage to optimise energy use. It also features Intelligent Heat Management, which utilises the excess heat generated by the drive for other purposes, contributing to energy efficiency.

In essence, the technical specifications and capabilities of the Danfoss Automation Drive FC302 reflect its ability to deliver superior performance, adaptability, and intelligence. Whether it's about meeting power requirements, integrating with network systems, or leveraging advanced features, the FC302 stands ready to deliver.

Advantages and Benefits

Enhanced Energy Efficiency and Cost Savings

The Danfoss Automation Drive FC302 is engineered for energy efficiency. With features like Automatic Energy Optimisation (AEO) and Intelligent Heat Management, it ensures the most efficient use of energy, resulting in significant cost savings. Plus, its support for a variety of motor types, including energy-efficient permanent magnet and synchronous reluctance motors, further enhances its energy-saving potential.

Improved Control and Performance Optimisation with FC302

With its advanced control options and connectivity features, the FC302 offers superior control over your operations. It allows for precise speed and torque control, leading to improved process performance and product quality. The Smart Logic Controller and fieldbus communication enable complex automation tasks, while the graphical display and user-friendly interface provide easy monitoring and operation.

Safety Features and Compliance Standards, including VLT Brake Chopper Integration

Safety is a key concern in any industrial setting, and the FC302 addresses it with several safety features. The integrated VLT Brake Chopper ensures safe and effective braking, particularly useful in applications with high inertia loads or frequent braking cycles.

Moreover, the FC302 complies with global safety standards, including ISO 13849-1 PL d, IEC 61508 SIL 2, and IEC 61800-5-2 (adjustable speed electrical power drive systems), ensuring a safe and reliable operation.

Danfoss FC302 offers a host of advantages and benefits. From energy efficiency and cost savings to improved control and safety, the FC302 is a robust solution that adds value to any industrial application. Whether you're looking to upgrade your existing system or design a new one, the FC302 is a choice worth considering.

Integration and Compatibility

The integration of the VLT Brake Chopper into the FC302 is a significant feature that enhances the drive's functionality. This integrated braking solution is especially useful for applications with high braking duty cycles or high inertia loads, eliminating the need for an external brake resistor. It reduces component count, simplifies installation, and contributes to the overall compactness and reliability of the drive system.

One of the key strengths of the Danfoss Automation Drive FC302 is its high level of compatibility. The FC302 supports a variety of motor types, including induction, permanent magnet, and synchronous reluctance motors. It also accommodates multiple communication protocols such as PROFIBUS, PROFINET, Ethernet/IP, and Modbus TCP, ensuring seamless integration with existing network infrastructure.

Additionally, the FC302 offers both local and remote control options, allowing it to adapt to various system architectures and operator preferences.

Scalability is a crucial aspect of any industrial automation solution, and the FC302 excels in this regard. Its wide power range from 0.25 kW to 1.4 MW accommodates both small-scale and large-scale operations, offering room for future expansion.

Moreover, the FC302 is designed with future-proofing in mind. It is regularly updated with new software versions to incorporate the latest features and improvements. Plus, its modular design allows for easy hardware upgrades, ensuring that your investment remains up-to-date and continues to deliver value over the long term.

The integration and compatibility features of the FC302, along with its scalability and future-proofing considerations, make it a highly versatile and adaptable drive solution that can meet the evolving needs of various industrial sectors.

Installation and Maintenance

Installing the Danfoss Automation Drive FC302 requires careful planning and execution to ensure optimal performance and longevity. Here are some best practices to follow:

  1. Choose an installation location with sufficient ventilation and away from sources of excess heat or dust.
  2. Ensure that the drive is installed vertically for effective convection cooling.
  3. Leave enough space around the drive for easy access during maintenance and for air circulation.
  4. Use correct wiring techniques and follow the manufacturer’s guidelines regarding cable types and sizes.

Commissioning and Configuration Guidelines

Commissioning the FC302 involves configuring it according to your specific application requirements. The drive comes with a user-friendly interface and a graphical display to simplify the configuration process. You can use the Quick Menu for basic setup and the Extended Menu for more advanced settings. Remember to test the drive in a controlled environment before full-scale operation. This includes checking the direction of motor rotation, verifying the correct functioning of control and safety functions, and ensuring smooth communication with other network devices.

Maintenance Tips and Routine Checks, including VLT Brake Chopper Maintenance

Regular maintenance is crucial to keep the FC302 running smoothly and to extend its lifespan. Here are some maintenance tips and routine checks:

  1. Clean the drive periodically to prevent dust accumulation, which can impair heat dissipation.
  2. Inspect the drive for any signs of damage or wear, such as loose connections or worn-out components.
  3. Monitor the drive’s temperature regularly to ensure it's operating within the specified limits.
  4. Check the VLT Brake Chopper for any signs of overheating or excessive wear.

Proper installation, commissioning, and maintenance are key to maximising the performance and lifespan of the Danfoss Automation Drive FC302. By following these guidelines, you can enjoy the many benefits of this advanced drive solution for years to come.

Harnessing the Power of Automation Drive with Danfoss FC302 VLT Brake Chopper

The Danfoss Automation Drive FC302 has proven to be a game-changer in industrial automation. Its advanced features, such as the integrated VLT Brake Chopper, compatibility with various systems and scalability, make it an outstanding choice for various applications. The drive’s robust design, combined with its adaptability and future-proofing considerations, further highlights its significance in this rapidly evolving field.

Understanding the dynamics of the FC302 is crucial in leveraging its full potential. From installation best practices to maintenance tips, every detail matters in ensuring optimal performance and longevity. As we look towards the future, emerging technologies like IoT and AI are set to bring even more advancements to automation drives like the FC302, making them smarter and more efficient.

Ready to take your industrial automation to the next level? Invest in the future today with the Danfoss Automation Drive FC302. Experience the difference of a drive that's not just innovative but also reliable, versatile, and designed with the future in mind.

Visit Digicon today to buy your FC302 and start benefiting from the advanced capabilities this drive offers. 

Moreover don't miss out on the opportunity to enhance your operations and stay at the forefront of technological innovation. Your industrial automation journey starts with Danfoss inverter drives and superior HVAC servicing solutions. 

Three-Phase Drive

A Closer Look at Three-Phase Drives: Enhancing Performance in Industries with Danfoss

In industry and manufacturing, efficiency and productivity are key. One of the tools that significantly contributes to these factors is the three-phase drive. Three-phase drives, also known as variable frequency drives (VFDs), are a type of motor controller that drives an electric motor by varying the frequency and voltage of its power supply. They are named so because they use a three-phase AC power structure, which is the most common method of alternating current electric power generation, transmission, and distribution. These drives are designed to control the speed of an electric motor, offering greater energy efficiency and precise control over motor speed and torque.

In industrial settings, three-phase drives provide numerous benefits, including energy savings, reduced wear and tear on motors, and improved process control. By adjusting the speed of the motors to match the specific needs of the operation, three-phase drives can drastically cut down on energy consumption, making the entire system more sustainable.

Moreover, they extend the lifespan of the motor by reducing the stress placed on it during start-up and operation. This results in lower maintenance costs and less downtime, directly translating into increased productivity.

In this post, we will learn how three-phase drives have become an indispensable tool in modern industry, enabling businesses to boost performance, reduce costs, and enhance sustainability.

Three-Phase Drives vs. Single-Phase: Understanding the Difference

A comprehensive understanding of electric motor drives would be incomplete without a comparative look at single-phase and three-phase drives.

Single-phase drives are a type of motor drive that operates on a single-phase power supply. They are commonly used for smaller loads, such as residential applications where the power demand is relatively low. Single-phase motors such as the Danfoss FC51 single phase, are simple in design, cost-effective, and suitable for applications where the motor load does not need to be varied frequently, like fans, pumps, and small household appliances.

As previously mentioned, three-phase drives or variable frequency drives (VFDs) use a three-phase AC power structure. These drives are typically used in commercial and industrial settings, where there is a need for higher power and more efficient operation. They offer precise control over motor speed and torque, leading to energy savings, reduced wear and tear on motors, and improved process control.

The key difference between single-phase and three-phase drives lies in their power supply, operational efficiency, and application suitability. Single-phase drives operate on a single-phase power supply, while three-phase drives operate on a three-phase power supply. This fundamental difference influences their respective efficiencies and the types of applications they are best suited for.

Three-phase drives have an edge over single-phase drives when it comes to efficiency, especially under heavy load conditions. They deliver a constant, smooth flow of power that single-phase drives can't match. This makes them ideal for heavy-duty industrial applications where motors need to run continuously and at variable speeds.

Additionally, three-phase drives provide greater flexibility in controlling motor speed and torque, which can lead to significant energy savings. Their robust design also reduces the stress on the motor, leading to lower maintenance costs, and extended motor lifespan.

In a nutshell, single-phase drives are suitable for smaller, less complex applications while three-phase drives, such as the Danfoss FC51 three-phase drive, hold the advantage in terms of power delivery, efficiency, and control, making them a preferred choice in industrial settings.

Exploring the Efficiency of Danfoss FC51 Three-Phase Drive

Another superior product from Danfoss is the FC51 three-phase drive. It is a powerful and versatile motor control solution. Known for its high performance, robustness, and reliability, Danfoss FC51 three-phase drive is designed to manage and control a wide range of operations in various industrial applications.

Compared to its single-phase counterpart, the Danfoss FC51 Three-Phase Drive offers several advantages. The most notable is its ability to handle larger loads and provide a more stable, constant power output. This makes it ideal for heavy-duty applications that require continuous operation and high power.

In industrial settings, the Danfoss FC51 Three-Phase Drive can significantly enhance performance. With its precise control over motor speed and torque, it allows for improved process control, leading to increased productivity and efficiency.

Three-phase drives, although more expensive initially than single-phase drives, often prove to be more cost-effective in the long run due to their higher energy efficiency which can lead to substantial savings on electricity bills. In addition to this, they also reduce wear and tear on motors, extending their lifespan and reducing maintenance costs. This dual advantage results in a more sustainable operation that not only boosts performance but also contributes to significant cost savings and environmental sustainability. Thus, the initial investment in three-phase drives can be seen as a strategic move towards long-term operational efficiency and cost-effectiveness.

The effectiveness of the Danfoss FC51 Three-Phase Drive is well documented in various case studies and success stories. For instance, a food processing plant reported significant energy savings after replacing their traditional motor starters with Danfoss FC51 Three-Phase Drives. They noted improved process control and reduced maintenance costs, leading to increased overall productivity.

Another case study from a water treatment plant highlighted the drive's contribution to reducing energy consumption and improving pump performance. The plant was able to adjust the speed of its pumps to match the demand, resulting in significant energy savings.

These real-world examples underscore the power and potential of the Danfoss FC51 Three-Phase Drive in enhancing performance in industrial settings. They serve as a testament to the drive's robustness, reliability, and superior control capabilities.

Practical Considerations in Implementing Three-Phase Drives

Integrating three-phase drives into your industrial processes is a strategic decision that needs careful planning and consideration. Proper installation and configuration are critical to the efficient operation of three-phase drives. It's recommended to follow the manufacturer's instructions closely when installing the drive. The drive should be mounted in a location with enough space for cooling and maintenance.

Regarding configuration, it's crucial to correctly set parameters like motor size, voltage, frequency, and control method. If you're uncertain, consider consulting with an expert or the manufacturer's support team.

Regular maintenance is key to ensuring the longevity and efficiency of your three-phase drives. This includes routine checks and cleaning to prevent dust accumulation, which can cause overheating.

Three-Phases Drive are a Game-Changer in Industries

Three-phase drives, such as the Danfoss FC51, play a vital role in numerous industrial applications. They are essential for controlling motors in complex machinery, ensuring smooth operations and enhanced performance. Their ability to handle larger loads, provide stable power, and increase energy efficiency makes them a cornerstone of modern industry.

By investing in high-quality three-phase drives, industries can significantly boost their productivity and efficiency. Not only that, but it also leads to substantial cost savings in the long run, thanks to reduced maintenance costs and energy consumption. It's clear that three-phase drives, especially those from reliable manufacturers like Danfoss, are instrumental in driving industrial performance to new heights.

If you're looking to upgrade your industrial processes with a reliable, efficient, and powerful three-phase drive, consider the Danfoss FC51. This drive is known for its exceptional performance, versatility, and robustness, making it an ideal choice for a wide range of applications.

Don't wait to enhance your industrial performance. Visit Digicon today and invest in the Danfoss FC51 ThreePhase Drive.

You can also browse our range of Danfoss inverter drives for a comprehensive HVAC servicing solution. It's time to experience the power, efficiency, and reliability that Danfoss drives bring to your operations.

Your journey towards improved productivity and sustainability starts here.

Danfoss VLT positioning controllers are advanced control devices designed to optimise industrial operations

Top 5 Benefits of Implementing Danfoss VLT Positioning Controllers

Danfoss VLT positioning controllers are advanced control devices designed to optimise industrial operations. They are typically used in conjunction with the VLT AutomationDrive frequency converters, enhancing their capabilities in various positioning applications.

One of their standout features is their ability to handle both direct and relative positioning tasks. This attribute allows it to provide precise control over a wide range of industrial processes. Another key aspect of the Danfoss VLT positioning controller is its broad compatibility. It can work with all conventional motor technologies and supports both closed-loop and open-loop control. This high level of adaptability makes it a versatile solution for a multitude of industrial operations. Moreover, the Danfoss VLT Positioning Controller is built to last, with certain versions offering enhanced durability for use in demanding industrial environments.

Indeed, the Danfoss VLT positioning controller is a powerful tool that brings greater precision and efficiency to industrial applications, making it a crucial component in modern industrial control systems. Below are the top 5 benefits of implementing these controllers in your operations.

I. Precision Control for Industrial Applications

Precision control is a necessity across diverse industries. From manufacturing intricate components in the aerospace sector to guiding the movements of heavy machinery in construction, Danfoss VLT positioning controllers find their home where precision is non-negotiable. Industries such as robotics, automotive manufacturing, and medical equipment production rely on the finesse these controllers provide.

Envision a manufacturing line where every cut, weld, and assembly is executed with unerring precision. The outcome? A significant boost in efficiency. The Danfoss VLT positioning controllers serve as the backbone of this enhanced performance, shaping streamlined processes where each action vividly demonstrates the powerful impact of precision on operational brilliance. These controllers are the masterminds behind efficient workflows, proving that meticulous accuracy is a key driver of superior performance and productivity.

II. Enhanced Operational Efficiency

The backbone of improved operational efficiency rests on the precision engineering embedded in Danfoss VLT Positioning Controllers. They ensure every motion aligns seamlessly with operational objectives. Be it orchestrating the intricate movements in a manufacturing setup or governing the precise positioning of machinery in a production line, the VLT positioning controllers set a new standard for operational finesse.

Integrating Danfoss VLT positioning controllers in manufacturing can optimise operations, such as the coordination of robotic arms. A study showed that doing so has resulted in a 25% reduction in production cycles, translating to heightened efficiency and increased output. The controllers' ability to fine-tune movements on the fly streamlined the entire manufacturing process.

Features of Danfoss VLT positioning controllers that contribute to efficiency:

  1. Adaptive Motion Control: The VLT controllers dynamically adjust the motion profile based on real-time demands, minimising energy consumption and thus maximising operational efficiency.
  2. Intuitive Programming Interface: A user-friendly interface empowers operators to swiftly program and optimise movements, reducing the learning curve and enhancing overall operational agility.
  3. Dynamic Synchronisation Capabilities: Whether it's coordinating complex processes in manufacturing or synchronising the movements of multiple components, the VLT controllers excel in maintaining a harmonious workflow.

The role of Danfoss VLT Positioning Controllers in operational efficiency becomes increasingly evident—a beacon guiding industries towards unprecedented levels of precision and productivity.

III. Cost Savings and Resource Optimisation

A crucial aspect where substantial cost savings can materialise is in energy consumption. Danfoss VLT positioning controllers play a pivotal role in this, ensuring that machinery operates at peak energy efficiency. This not only prevents unwarranted energy surges but also sets the stage for considerable reductions in operational expenditure, thus enhancing overall profitability.

Additionally, precision in motion made by VLT controllers extends beyond efficiency—it translates into reduced wear and tear on machinery. The controlled, calculated movements result in less stress on components, leading to a prolonged lifespan of industrial assets. This inherent longevity reduces the frequency of repairs and replacements, directly impacting the bottom line by curbing maintenance costs.

Beyond immediate cost savings, Danfoss VLT positioning controllers empower businesses with the ability to strategically allocate resources. Optimal energy consumption and streamlined operations free up financial resources that can be redirected towards innovation, expansion, or diversification. It's a transformative shift from mere cost-cutting to a holistic approach to financial stewardship.

As industries navigate the intricacies of cost savings and resource optimisation, the adoption of Danfoss VLT Positioning Controllers emerges as a judicious financial manoeuvre—one that transcends immediate gains to establish a foundation for sustained fiscal well-being.

IV. Flexibility and Adaptability

VLT positioning controllers are equipped with sophisticated algorithms that enable seamless adjustments to the velocity, position, and torque of motors. This dynamic adaptability ensures that manufacturing processes flow with the fluidity demanded by the contemporary pace of the industry.

From intricate positioning tasks to orchestrating intricate motion sequences, Danfoss VLT positioning controllers can be configured to match the exact requirements of diverse applications. Whether it's a nuanced task in pharmaceutical manufacturing or a high-speed manoeuvre in automotive assembly, the adaptability of VLT controllers ensures that each operation is finely tuned.

In an era where change is the only constant, flexibility becomes paramount in navigating the twists and turns of industrial evolution. In this regard, Danfoss VLT positioning controllers infuse agility into operations, allowing businesses to swiftly respond to market dynamics and production variations. This mobility is a strategic imperative in a world where adaptability is synonymous with resilience. As industries brace for technological advancements, market shifts, and regulatory changes, the flexibility inherent in Danfoss VLT positioning controllers becomes a cornerstone for sustained relevance and competitiveness.

V. Reliability and Longevity

Reliability is not just a feature but a philosophy embedded in the design of Danfoss' VLT positioning controllers. They have built-in redundancy and fail-safe mechanisms that act as sentinels against operational disruptions. In the event of unforeseen challenges, the controllers seamlessly switch between redundant systems, ensuring uninterrupted operation. This robust design minimises the impact of potential faults and contributes to a resilient operational ecosystem.

Additionally, Danfoss VLT positioning controllers are engineered to withstand harsh environmental conditions, temperature variations, and electromagnetic interference. This resilience ensures that the controllers consistently deliver accurate and predictable performance, even in the most demanding operational scenarios.

With features such as predictive maintenance algorithms and real-time diagnostics, Danfoss VLT positioning controllers empower businesses to proactively address potential issues before they escalate. Moreover, the robust design of VLT controllers translates into cost-efficient maintenance. By minimising the frequency and severity of breakdowns, businesses using Danfoss VLT positioning controllers experience a tangible reduction in maintenance costs.

Danfoss VLT Positioning Controllers: Elevating Control, Amplifying Efficiency

The implementation of Danfoss VLT positioning controllers in your system can offer a multitude of benefits. From enhancing output quality through high-precision positioning to increasing operational efficiency by reducing waste, these controllers prove to be an invaluable asset. Investing in these controllers can lead to significant improvements in the overall performance of your system, making it more reliable, efficient, and accurate.

Whether you operate in automotive manufacturing, electronics production, or any industry where precision is paramount, Danfoss VLT Positioning Controllers are certainly worth considering. The value they bring makes them a strategic addition to any industrial application. Harness the power of precision with Danfoss VLT Positioning Controllers and take your operations to the next level.

For businesses ready to embark on the journey of enhanced control, performance, and efficiency, Digicon Solutions is the exclusive distributor of Danfoss drives, VLT positioning controllers, and more! Contact us today to explore the myriad possibilities that Danfoss VLT Positioning Controllers offer.

Elevate your control systems, amplify your efficiency, and embrace a future where precision reigns supreme.

MyDriveSuite_Key Visual_All_in_one | Danfoss Drives in Various Industries

Successful Implementations of Danfoss Drives in Various Industries

In industrial machinery where precision and efficiency intertwine, one name has emerged as a beacon of technological excellence — Danfoss drives. These sophisticated control systems have redefined the landscape of industrial applications, providing a level of precision and adaptability that sets them apart in the market.

Danfoss drives are more than components; they're transformative tools that empower industries to elevate their operational standards. From manufacturing floors to energy production facilities, the influence of Danfoss drives resonates across a myriad of sectors. In this post, we delve into the success stories, unveiling how these drives have become indispensable in reshaping the efficiency, control, and reliability of industrial processes.

Join us on a journey through the seamless integration of Danfoss drives across diverse industries, where success isn't just a goal but a proven reality.

Danfoss Drives in the Crane Industry: Elevating Safety, Reliability, and Precision

Every movement in the crane industry demands precision and every lift hinges on reliability, Danfoss drives emerge as the catalysts for heightened performance. With over 25 years of experience and a proven track record of boosting the operation efficiency of 100,000 cranes in the field, Danfoss drives have become synonymous with safety and excellence.

Operating cranes demands a delicate balance of precision and power, requiring specialised features for seamless manoeuvres. Danfoss crane application software consolidates these features into a comprehensive package. From mechanical brake control to anti-sway mechanisms, users can customise parameters according to the specific crane type and application demands, ensuring each movement is executed with finesse.

Safety also takes centre stage in crane operations, and Danfoss Drives has set the gold standard in this regard. Every Danfoss product used for crane applications meets all relevant safety standards to ensure safe and reliable operation.

Most importantly, Danfoss understands that the lifecycle of a crane extends beyond the initial installation. That's why DrivePro® Life Cycle Services have been meticulously designed to maximise the potential of your crane application. They go beyond simple device maintenance, repairs and replacements and offer added value that can ultimately improve your business.

Danfoss Drives Features for Crane Applications:

  • Mechanical brake control
  • Hybridisation
  • Integrated sensorless anti-sway
  • Bump-less transfer
  • Catch dropping load
  • Integrated functional safety with advanced safety option
  • Tandem hoist
  • Tandem with torque control
  • Shock load protection
  • Slack rope prevention

Danfoss Drives Reduce Fuel Emissions Aboard a Korean Research Vessel

The South Korean National Institute of Fishery Science is benefitting from 20-30% less emissions as well as savings on fuel on its latest research vessel. Danfoss Drives designed an innovative drive solution in conjunction with STX Engine, the South Korean ship engine experts which optimised the performance of the generator and engine on board the vessel. The Danfoss Drives solution contributed to helping the shipbuilder comply with the IMO environmental regulations which came into force in 2020.

The project faced initial challenges in the design phase, particularly the integration of a European synchronous generator, as determined in the project specification. The challenge was to double the capacity of the standard shaft generator, to make sure that it met the current short circuit requirements. Danfoss was able to deliver a less complex, more high-performance shaft generator design for the project and installing a shaft generator onboard helped with meeting emission targets. This was a result of improved operational efficiency and enabling designers to downsize the engine.

The innovative drive solution provided by Danfoss Drives, in conjunction with STX Engine, optimised the performance of the generator and engine on board the research vessel. This not only ensured compliance with the International Maritime Organisation's (IMO) environmental regulations but also exceeded expectations by significantly reducing fuel emissions.

The benefits of this implementation extended beyond emission reduction. The converted specifications from synchronous to asynchronous mode resulted in lower noise, reduced vibration, and lower energy consumption compared to vessels without this innovative technology. The shaft generator powered navigation and ship systems, allowing the vessel to operate in electric propulsion mode during low-speed or part-load operations, contributing to a cleaner and more stable maritime environment.

The Shaft Generator Components

The 500 kW shaft generator system is built up of these products:

  • VACON® NXP Grid Converter with LC sine filter
  • VACON® NXP generator converter with dU/dt filter
  • Liquid-cooling station HXM-M-120-N-S
  • Engineering cabinet
  • Transformer
  • Motor/generator Application: 500 kW shaft generator system

In embracing Danfoss' drives, the Korean research vessel stands as a testament to the transformative power of sustainable innovation. This initiative aligns seamlessly with Danfoss' commitment to delivering solutions that exceed environmental standards, paving the way for a cleaner and more efficient maritime future.

Digicon and Danfoss act swiftly to make a mini-field hospital operational during the COVID-19

In a swift response to the urgent call from the healthcare sector during the COVID-19 pandemic, Danfoss and Digicon Solutions, an approved Danfoss drives Distributor, joined forces to make a mini field hospital operational in the UK. The collaboration, marked by a dedicated supply chain and technical expertise, exemplified resilience and agility in the face of unprecedented challenges.

The request came in for HVAC drives to be provided for temporary COVID-19 National Health Service (NHS) hospitals, requiring full functionality by April 2020. Originally faced with a six-day delivery time, the Danfoss team in the UK, upon learning of the critical nature of the project, managed to secure next-day delivery. The drives, specifically type FC102 in IP66 form, were crucial for a prototype system aimed at providing Heating Ventilation & Air Conditioning (HVAC) for a new type of mini ‘field hospital’ in rural areas of the UK.

This enclosure type, ideal for outdoor mounting, facilitated ease of installation and space-saving within the building. Despite the challenges of specific ratings and quantity not being immediately available, Danfoss swiftly organised an express order from the factory, underlining the extra importance of the customer and the impact these solutions would have on the comfort and well-being of those benefiting from them.

This initiative is a testament to Digicon's commitment to going above and beyond for their customers, a practice evident in their vast experience in providing Variable Speed Drive solutions in the healthcare segment. Previous projects, such as those at Birmingham Children’s Hospital, South Warwickshire NHS Foundation Trust, Stafford Hospital, and Kettering General Hospital, reflect Digicon's ability to ensure the operational continuity of critical plants, especially in hospitals.

The crucial role of inverter drives in an efficient hospital cannot be overstated. Hospital facilities demand stable conditions 24/7 to meet patient care goals with optimum operational efficiency. Danfoss, with its rich history dating back to 1968, has been a pioneer in electronic variable frequency motor controls, providing dedicated and reliable products for heating, ventilation, and air conditioning in buildings.

The resilience, collaboration, and commitment demonstrated by Danfoss and Digicon echo their dedication to providing innovative solutions, even in the most challenging circumstances.

David Lloyd Leisure Benefitted from Cost Savings and Reduced CO2 Emission

Facing the challenge of excessive energy consumption by pumps and fans across their health clubs, David Lloyd Leisure sought solutions aligned with the UK's mission to monitor and reduce CO2 emissions. Digicon Solutions conducted extensive site surveys and free trials, revealing that the pump and fan installations were oversized, providing unnecessary reserve capacity for day-to-day operations. Most applications were equipped with single-speed starters, leading to constant full-speed operation regardless of actual requirements, resulting in substantial energy waste and increased consumption.

Digicon's experts proposed a solution involving the installation of Danfoss FC102 Variable Speed Drives integrated with timers, CO2 sensors, day/night real-time clocks, and humidity sensors. This innovative approach allowed the motors' operating speeds to align with demand, significantly reducing energy usage. The potential for savings was substantial, given that power consumption is proportional to the cube of the speed.

To date, Digicon has installed 520 Variable Speed Drives across 90 David Lloyd Leisure Clubs in the UK and Europe. The result has been remarkable, with the group realising savings exceeding £400,000 per year. The annual reduction in CO2 emissions surpasses 2,400 tonnes, marking a significant achievement in David Lloyd Leisure's commitment to a 20% CSR reduction from the baseline between 2010 and 2014.

This success story exemplifies Digicon Solutions' expertise in optimising energy efficiency and reducing environmental impact through innovative solutions. The collaboration with David Lloyd Leisure not only yielded substantial financial savings but also made a meaningful contribution to the organisation's sustainability goals, aligning with the broader global effort to create a greener planet.

Innovating Industries with Danfoss Drives: A Story of Multifaceted Success

The application of Danfoss drives through diverse industries has been nothing short of transformative. From enhancing safety to curbing fuel emissions, and from swiftly powering mini-field hospitals during a pandemic to enhancing energy usage in leisure facilities—Danfoss drives have proven their versatility, reliability, and success.

For businesses looking to explore the potential of Danfoss drives, the benefits are vast. Reduced emissions, energy savings, enhanced safety, and increased operational efficiency are just the tip of the iceberg. The possibilities for innovation and progress are boundless.

And when it comes to implementing these state-of-the-art solutions, Digicon Solutions stands ready to be your trusted partner. With a commitment to delivering HVAC solutions that exceed environmental standards, Digicon aligns seamlessly with the transformative power of Danfoss drives.

Step into the future with Danfoss drives and Digicon. Together, let's shape an efficient, sustainable, and innovative tomorrow.

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Understanding The Difference Between VFD And VSD

Navigating through the complexities of industrial automation requiresa solid understanding of the tools at your disposal, especially when it comes to motor controllers. Often, two specific terms surface in these discussions - Variable Frequency Drive (VFD) and Variable Speed Drive (VSD). While many use these terms interchangeably, it's crucial to understand that each denotes a distinct type of motor controller. With this in mind, let's take a look at the defining characteristics and critical differences between VFDs and VSDs.

What Is A Variable Frequency Drive (VFD)?

A Variable Frequency Drive, often recognised by its acronym VFD, is a type of controller designed to vary the frequency and voltage supplied to an electric motor. The primary function of a VFD is to modify the power supply frequency, facilitating precise control over the speed, torque, and overall performance of the motor. In a VFD, the frequency correlates directly with the motor's speed - increase the frequency and the motor spins faster, decrease it and the motor slows down.

What Is A Variable Speed Drive (VSD)?

On the other hand, a Variable Speed Drive (VSD) is an umbrella term for any type of drive that can change the speed of a motor. This includes VFDs (AC drives) but also encompasses other technologies that can vary the speed of a motor (AC drives or DC drives). 

VFDs and VSDs share the goal of controlling an electric motor's speed. Vacon drives, such as its Vacon NX drive, Vacon 100 drive or Vacon flow product can serve both of these objectives by regulating an electric motor's speed. They offer powerful VFD and VSD solutions as they reduce energy usage, minimise mechanical stress on motor systems, and provide precise process control capabilities.

Looking for a dedicated Vacon installer, stockist and maintainest contact Digicon today!

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Understanding The Basics Of Vacon Drive Technology

At the forefront of today's rapidly advancing industrial landscape lies precision, efficiency and energy conservation - three principles in which Vacon Drive technology excels at the meeting. Utilising principles like high performance, reliability, and energy efficiency, they are revolutionising industrial processes all across the world.

Benefits Of Vacon Drive Technology

Vacon variable speed drive adjust electric motor speeds based on process needs. These drives feature variable speed control technology which enables this function. By precisely controlling the speed of the motor, Vacon drives not only improve process control but also significantly reduce energy consumption. This makes these drives a smart choice for companies looking to enhance their operational efficiency while reducing their environmental footprint.

Beyond efficiency, Vacon drives are known for their exceptional reliability. Incorporating robust design and quality components, they are designed to withstand the rigorous demands of various industrial environments. Plus, their intuitive interface and configuration options make them easy to integrate into existing systems, minimising the learning curve and downtime.

Applications Of Vacon Drive Technology

Vacon drives are incredibly versatile, finding applications across diverse sectors. From heavy industries like mining, pulp and paper to HVAC pump and fan applications, the benefits of Vacon technology are truly universal.

Take the case of the Vacon NX drive, for instance. This advanced drive solution is ideal for applications that demand high performance and flexibility. With its robust construction, the Vacon NX drive is well-suited for challenging industrial environments, while its modular design offers remarkable adaptability.

Then there's the Vacon flow. This specialised drive is designed for flow control applications like pumps and fans. By effectively managing the speed of these devices, the Vacon flow helps to optimise energy use, reduce wear and tear, and enhance overall system efficiency.

Operating Modes Of Vacon Drive Technology

Understanding how to effectively use Vacon drives involves understanding their different operating modes. Vacon drives typically offer several operating modes, including V/f, sensorless vector, and vector control with encoder feedback.

V/f mode (Voltage/frequency) is a basic control method that provides good speed control for simple applications and is the most economical way for the drive to operate. Sensorless vector control, on the other hand, offers excellent torque control even at low speeds, making it suitable for more complex applications. Lastly, vector control with encoder feedback allows for precise speed and torque control in demanding applications, like those requiring exact positioning.

Maintenance Of Vacon Drive Technology

Maintenance is key to ensuring the longevity and optimal performance of any Vacon drive. This involves regular inspections to check for any anomalies in operation or appearance. Additionally, it's important to monitor the conditions in which the drive operates. Factors such as temperature, humidity, dust, and vibration can significantly affect the life of the Vacon inverter, another vital component of the drive system.

In the event of a problem, most Vacon drives are equipped with diagnostic tools that provide real-time information about the drive's status. This makes troubleshooting easier and faster, minimising operational downtime.

Overall, the Vacon Drive Technology offers a smart, reliable, and energy-efficient solution for a wide range of industrial applications. By understanding its benefits, applications, operating modes, and maintenance practices, businesses can harness the full potential of this advanced technology to optimise their processes and achieve greater efficiency and sustainability.

Digicon offers an energy-efficient solution with smart and reliable technology for various industrial applications. Get in touch with Digicon today to learn how to improve your industrial processes and achieve greater efficiency and sustainability. 

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What Is The “HVAC Drive” In The Building?

HVAC systems are essential in creating a comfortable, healthy, and energy-efficient building environment, and the HVAC drive is an integral component of this technology.

What Is An HVAC Drive System?

Variable speed drives (VSD), or HVAC drives, are an integral component of modern HVAC applications used to regulate electric motor speed. They do this by altering the frequency and voltage supplied to each individual motor - which directly influences its speed and energy consumption. One trusted brand for VSDs is Vacon drives, known for their durability and energy efficiency.

What Does An HVAC Drive Do?

HVAC drives play an essential role in controlling heating, cooling and ventilation within buildings. By adjusting its speed accordingly, the HVAC drive system can meet the specific needs of its target environment at any given moment. For instance, on an extremely hot summer day, it might need to run at full capacity, while on mild days it will only be required to run at partial capacity - providing more precise energy consumption and operational cost control than ever before.

The Vacon NX drive is a key component of this system. Built to withstand harsh environments and demanding applications, its energy-saving capabilities make it a popular choice for HVAC systems in larger buildings or industrial settings. Vacon Flow, an energy-saving drive specifically tailored for pump and fan applications, adds another feature to the system. This feature comes with energy-saving capabilities and helps improve process control.

What Are The Benefits Of An HVAC Drive System?

Utilising an HVAC drive system in a building has numerous advantages.

Energy Efficiency: By running motors only at the required speed, HVAC drive systems reduce energy consumption, thus lowering utility bills and contributing to a greener environment.

Increased Lifespan: A variable speed drive reduces the wear and tear on system components, extending their lifespan and decreasing maintenance costs.

Improved Comfort: The ability to finely control the heating, cooling, and ventilation in a building improves overall indoor comfort.

Enhanced Air Quality: HVAC drive systems help in maintaining optimal air quality by ensuring adequate ventilation and filtration.

Noise Reduction: Operating HVAC systems at lower speeds reduce noise levels significantly, providing a quieter indoor environment. Traditional systems typically run full speed for short durations before shutting off completely, creating noticeable noise, but HVAC drive systems offer a quieter alternative that provides a more peaceful experience for users.

The HVAC drive is a vital component of a building's HVAC system. It provides superior control over heating, cooling, and ventilation processes, resulting in optimised energy use, prolonged system life, enhanced comfort, and improved air quality. Brands like Vacon, with their reliable and energy-efficient drives, inverters, and specialised solutions, are leading the way in the HVAC drive systems industry. As buildings continue to become smarter and more efficient, understanding and investing in these systems is of paramount importance.

To take advantage of these cutting-edge technologies, consider partnering with Digicon, a leading provider of HVAC solutions in the UK. Contact Digicon today to learn how they can help you improve your building's efficiency and overall performance.

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What Is A Variable Frequency Drive, And What Are Its Advantages?

Danfoss FC51 Three Phase

Have you ever wondered, what is a variable frequency drive and what are its advantages? If so, then you’ve come to the right place! 

This informative guide aims to explain everything you need to know about variable frequency drives, including why they’re so advantageous. Read on to discover more!

Variable Frequency Drive Defined 

To put things briefly, a variable frequency drive (VFD) can be described as a type of motor controller which drives an electric motor by adjusting the frequency and voltage of its supply. The variable frequency drive can also perform other tasks including controlling ramp-up and ramp-down of the motor during start or stop processes. Although the VFD actually controls the frequency and voltage that is supplied to a motor, the process is often referred to as speed control due to the fact that the result is an adjusted motor speed. **(You’re most likely to find a VFD inside fans, pumps and compressors, with these applications making up around 75% of all drives operating around the world. NOT SURE THIS IS FACTUAL?)***

At Digicon Solutions Ltd, we are one of the biggest independent Variable Speed Drive specialists in the UK, we are Authorised Distributors of Danfoss VLT® and VACON® products. We have the largest stock across the UK, all of which is available for immediate delivery. 

The Advantages Of VFD

The main advantage of VFD is the ability to adjust the motor speed. There are multiple different reasons you might want or need to adjust motor speed, including but not limited to:

  • Saving energy while boosting the efficiency of your system 
  • Matching drive speed to unique process requirements
  • Matching drive torque or power to unique process requirements
  • Reduced noise levels (ie from fans or pumps)
  • Reduced mechanical stress can help to extend the lifetime of devices

To add to these benefits, many of today’s modern drives integrate networking and diagnostic capabilities - this helps to better control performance, while also increasing productivity at the same time.

What Is The Best VFD?

The best VFD’s on the market today are manufactured by VACON® and DANFOSS VLT®. The VACON® service is highly advanced, and VACON® maintenance can be fairly simple when you have the right team of experts on standby to assist you with your individual needs. Both VACON® and DANFOSS VLT® have been market leaders for several years, and they’re showing no signs of slowing down with regular new releases and additional features that are boosting the efficiency and reliability of fans, pumps and compressors around the globe. 

We offer an outstanding VACON® and DANFOSS VLT® service packages and are committed to preventive VACON® maintenance to help you take great care of your device and systems. You can also expect to get a replacement within hours, not weeks, if your VFD were to fail for any reason. You’ll be able to rest assured knowing that you’re getting the most out of your VFD, helping your business to thrive thanks to the advantages detailed above. 

At Digicon, we offer you the premium VACON® service and DANFOSS VLT® service packages you won't find anywhere else. Our dedicated team is devoted to providing your device and systems with the best preventative VACON® and DANFOSS VLT® maintenance available in the industry. What's more, we’ll hasten to replace the device within hours of failure to keep your business running without interruption. With Digicon as your stockists and installers, you can sit back and watch your business thrive – thanks to these unparalleled benefits.

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Is Vacon owned by Danfoss?


Have you ever wondered who owns Vacon? Is it a separate company or is it part of Danfoss, one of the leading motor control providers? Digicon are here to help – as one of the UK’s biggest independent Variable Speed Drive specialists and authorised distributors of Vacon and Danfoss products, we have the answers you need. Our technical specialists have an impressive 100 years of knowledge between them, helping us provide intelligent and energy-efficient solutions for businesses across the nation. With our wide selection of stock available for immediate delivery, we can ensure that you get the answers you need quickly and easily.

1) So, who owns Vacon?

Danfoss acquired Vacon in 2015 and they now operate as part of the larger Danfoss Group. This acquisition has enabled them to expand their product range with more efficient, high-quality Variable Speed Drives (VSDs) that use state-of-the-art technology. Both companies have a commitment to delivering sustainable solutions that help businesses reduce energy costs and improve efficiency for better process control.

2) What other products does Danfoss offer?

Danfoss offers a wide range of products across many different industries, all designed to optimise efficiency and reduce energy costs. These include drives, motors, and valves that are used in commercial and industrial applications. Danfoss also produces heating systems, climate control equipment, refrigeration components, actuators and compressors. All these products have been designed with sustainability in mind, utilising advanced technologies like intelligent controls and analytics to enable improved process control.

In addition to Variable Speed Drives (VSDs), Danfoss also manufactures electronic controllers for motor control and automation solutions for drive systems such as pumps, fans or conveyor belts. Finally, the company is also involved in renewable energy projects such as solar PV systems and wind turbines. All these products are available through their network of authorised distributors across the globe.

3) What makes Vacon products different?

Vacon products are renowned for their superior quality and reliability. They have a wide range of energy-efficient and reliable Variable Speed Drives (VSDs) that use the latest state-of-the-art technology, allowing businesses to reduce their energy costs and improve process control. The advanced features in Vacon’s drives offer a high level of user flexibility, allowing them to be fine-tuned to suit any application. This ensures optimal performance at all times.

Vacon's innovative technology helps businesses operate more efficiently while decreasing the total cost of ownership, thanks to features like voltage monitoring, current limiters and temperature sensors that help prevent damage due to overloads or insufficient cooling. Furthermore, they feature intelligent algorithms which detect changes in load conditions and adjust motor speeds accordingly - further ensuring efficient operation while reducing wear on motors and components. Ultimately, their innovative technology enables businesses to operate more effectively while decreasing the total cost of ownership.

Digicon is pleased to be an authorised distributor for Danfoss and Vacon products, and with our knowledgeable teams on hand ready to answer your queries, we offer tailored solutions tailored specifically for your business. Need help selecting an appropriate drive or motor control product for your application? Reach out - we are here for you!

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Where are vacon drives manufactured?

Vacon NXP IP54

The tantalizing question of where Vacon drives are manufactured has piqued the curiosity of many people worldwide. Vacon, a renowned global company, has gained acclaim for its cutting-edge variable speed drives that are tailored for a diverse range of industrial applications. However, the mystery of where these superior drives are crafted has left many wondering about the company's global operations. If you're one of the curious minds yearning to unravel the origin of these high-performing and versatile drives, then this blog post is just for you!

What Are Vacon Drives?

Vacon drives, also known as variable speed drives, are electronic machines that control the speed of an electric motor. The ability to adjust the speed and torque of a motor is invaluable in industrial applications, allowing for precise power control over machinery and other devices.

Where Are Vacon Drives Manufactured?

Vacon is a Finnish company founded in 1993 by a group of engineers who had experience working with variable-speed drives. Since then, the company has grown to become an international leader in the production and development of variable speed drives, automation systems and services. 

Why Is It Important To Know?

For the curious mind, the question of where Vacon drives are manufactured is an interesting one. Knowing the company's production locations helps to build a better understanding of the quality and reliability of their products. With operations on multiple continents, it's clear that Vacon has positioned itself as a global leader in variable speed drives, automation systems and services.

At Digicon Solutions, we are proud to be Vacon stockists and installers. We understand that quality products result in superior performance, which is why we choose the best of the best when it comes to our clients. With a worldwide reputation for reliability and performance, Vacon is one of the leading providers of variable speed drives on the market today.

From their origins in Finland to their global operations, Vacon is a company that has been pushing the boundaries of variable speed drives and automation systems for years. With state-of-the-art production facilities located on three continents, it's easy to see why they have become an industry leader. For those looking for reliable variable speed drives for industrial applications, Vacon is the way to go.

If you're looking to take your business to the next level with efficient and reliable variable speed drives, get in touch with our team at Digicon Solutions today. Whether you need assistance with choosing the right Vacon drive or help to install them into your machinery, our team of experts are here to help. Contact us today and get the best variable speed drives available from Vacon!

Digicon new website product page

Welcome to the new Digicon Solutions website

Digicon new website product page

Welcome to the brand new Digicon Solutions website! We now have the ability to take online orders – simply search for your required AC drive, select the Part Number / Type Code and quantity and add to your basket.

We hope that you find the new website easy to navigate and that you can easily find what you are looking for. We welcome your feedback, so if you find anything a little difficult to find, please email us on:

On the new Digicon Solutions website you can order all of your Danfoss and Vacon drives for any industry sector.

We hope you enjoy the new website!

Danfoss Logo

Do You Have The UK's Oldest Working Danfoss Drive?

This year Danfoss Drives is celebrating two outstanding anniversaries for its’ VLT® and Vacon® brands. It’s 50 years since the Danfoss VLT® 5 Drive was launched, being the Worlds’ first mass-produced AC Drive and 25 years since VACON® was founded, originally under the name of Vaasa Control Ltd.

To celebrate this remarkable double event and to highlight the reliability and longevity of its products, Danfoss is running a competition to find the oldest VLT® and VACON® drives still in service. The Company owning the oldest working product of each brand entered in the competition, will be awarded a £500 gift voucher for a popular on-line retailer.

Awards will also be made for the oldest drives in specific product ranges such as VLT® 3000, 5000, 6000 and VACON® V10, CX, NXL, etc. to find the oldest in each class! Entries must be submitted by the 4th March, 2019 and the winners will be announced on the 18th March, 2019 “We are a true pioneer of variable speed drive technology,” said Alan Baird, Danfoss Drives UK & Ireland Country Manager, “and it’s remarkable to look around and see how this technology has revolutionised industry over the 50 years since we first made it practical and readily available. With this in mind, we think our dual anniversary is great cause for celebration and we’ve organised this competition so that our loyal customers have a chance to share in that celebration with us.”

To enter the competition and find the oldest Danfoss drives, please e-mail and give brief details of the drive you think has the best chance of winning including the model of the drive and how long it’s been in service. If it looks like your drive could be a winner, Danfoss will contact you for further information.

Digicon Head Office

Digicon's New Purpose-Built Head Office

Digicon have recently moved into a new purpose-built Head Office in Hinckley enabling us to use our existing premises to increase our already vast stock holding and increase our service capabilities. The new state of the art facility houses our main HQ staff, includes a training and demonstration area, large meeting room and space for more expansion.

We pride ourselves on going beyond the ordinary in exceeding customer expectations in low voltage drives systems.

"We had been looking for a bigger building for a couple years as we started to focus on increasing our stock levels and training/service capabilities.  I stumbled across some plans for a new purpose built office facility 50 yards away from our current premises. It was a no brainer. Our training and demonstration area has already proven invaluable in training new and existing staff and demonstrating our Danfoss and Vacon product ranges to potential new customers.”
- Karl Jones, Managing Director

At Digicon, we know that our most valuable asset is our team of staff. When designing our new HQ, we had our employees at the front of our mind. Our offices are filled with light, we have stand-up desks and breakout areas. Our kitchen provides an environment in which our team can switch off during their breaks.

"Employee wellbeing is at the forefront of everything we do here at Digicon HQ and we hope our new Head Office reflects this."
- Molly Jones, Director. 

Have you heard the news?

Digicon's Expansion Continues...

Digicon Solutions is pleased to announce the appointment of Barrie Keen as its new HVAC Sales Manager.

Barrie is a well-known and respected figure within the Drives industry with over 30 years experience, holding senior positions with major players in the Variable Speed Drives industry including ABB, Alldales, Vacon and Danfoss Drives.

Barrie Keen says "It is great to be joining a company that is fully committed to supporting customer needs. I am looking forward to working with a truly committed team of people".

Barrie will focus on strengthening Digicon’s HVAC capabilities and growing Digicon’s already extensive HVAC client base.

Digicon's Managing Director Karl Jones said "I am delighted that we have secured Barrie as our new HVAC Sales Manager. Barrie has an impressive track record of delivering profitable growth in a number of highly respected drives businesses.  His knowledge of the Vacon and recently Danfoss HVAC products and markets will be an asset to Digicon and his appointment is a fundamental part of Digicon’s ambitious growth strategy.”

Trust the experts, variable speed drive installations with Digicon

Trust the Experts - VSD Installations

Digicon employ a team of Installation Engineers who are installing and commissioning drives all day, every day. Not only are our engineers specialists in the field, they also practice excellent H&S standards, as proven by our continued accreditation from Alcumus SafeContractor.

Our Installation Engineers train for years to qualify as electricians and even longer to gain the knowledge and skills required to install and commission Variable Speed Drives. VSD technology is always changing, and they receive specialist training on an on-going basis to keep up to date. Around 70% of the technical calls we receive are from clients who have purchased a VSD from us and are struggling to install or commission it. We don't mean to brag, but we know that we are good at what we do and our clients have peace of mind they are in the best hands with a Digicon Engineer. We practice robust H&S and compliance procedures and after each installation you will receive electrical test certificates and detailed commissioning/engineer reports completed by one of our qualified electricians. We have engineers based up and down the UK and more recently, a dedicated team in London and the South East. We can work around you, whether that is working in shut down periods, avoiding peak times or out of hours/weekend attendance.

I can hear you thinking that’s all well and good, but how much does it cost? We firmly believe that you get what you pay for these days, and we have seen budget prices resulting in unsafe electrical installations so we are always wary of companies who promise the world for very little expenditure. We are confident in the knowledge that our pricing reflects our quality of installation without breaking the bank.

Don't just take it from us... here are some of our clients recent comments:

  • "Can you pass on our thanks to your electrician he was very professional" - June 2017
  • "As always your lads on site exceeded expectations and we are looking forward to working with them again soon" - June 2017
  • "Hi Molly, Just a quick note to say thanks to the Digicon team for all of their efforts this week. Customer is very pleased - great work all round" - August 2017
  • "When the Digicon vans pulled up it was like the cavalry had arrived - can you pass my sincere thanks on to the engineers" - November 2017
  • "Send my regards to your whole team, fantastic work." - January 2018

Variable Speed Drives

What is an AC Drive?

Making our world and way of living more sustainable

An AC drive is a device used to control the speed of an electrical motor in order to: 

  • enhance process control
  • reduce energy usage and generate energy efficiently
  • decrease mechanical stress on motor control applications
  • optimise the operation of various applications relying on electric motors

Drives can also be utilised to convert energy from natural and renewable resources like the sun, wind or tides, and transmit it to the electrical network or use it for local consumption. In hybrid technologies, AC drives are used to combine conventional energy sources and energy storages to create total energy management solutions.

AC drives are also known by various other names such as adjustable speed drives, adjustable frequency drives, variable frequency drives, variable speed drives, frequency converters, inverters and power converters.

Did you know?

  • Emerging economies are driving the increase in energy consumption
  • 20% of the world’s energy consumption is electrical energy
  • More than 50% of electrical energy is used by electrical motors
  • 75% of AC drives are used on pumps, fans  and compressors
  • Global electrical energy consumption could be reduced by 10% if AC drives were used in every suitable application

The need for energy conservation in order to save the environment is a key driver in the development of speed control devices, and AC drives provide the optimum method of controlling the speed of electrical motors to match load demand. Even small changes in motor speed can cause significant changes in energy consumption.

AC drives are well hidden, but nevertheless they play a major and very necessary role in modern, everyday life by making the world and our way of living more sustainable.

Networking People

Digicon Solutions are Expanding

Digicon Solutions to expand Variable Speed Drive Sales, Service and Installation resources in London and the South East

Drives Experts Digicon Solutions and renowned HVAC Electrical Installation Specialists 3L Electrical have teamed up to provide even better support for the Drives market in London and the South East by strengthening Digicon’s Drives Sales, Service, Installation and Commissioning capabilities in London and the South East.

Digicon already operate successfully throughout the whole of the UK, but have identified a requirement for an enhanced permanent presence in London and the South East.  This unique opportunity brings together two great companies, each a major player in the Electrical Installations, HVAC and Drives markets.  Our new premises in Edmonton, North London will allow us to offer the highest possible service standards and response times to our London and South East based clients.

  • New fully staffed London premises
  • Fully stocked with Drives and associated equipment available for same-day collection
  • 5 additional locally-based experienced Drives Service, Installation and Commissioning Engineers to provide even faster site attendance
  • 2 additional Technical Support Engineers

Digicon's Managing Director Karl Jones said “Combining our two highly complementary companies brings together unparalleled expertise in our respective markets.  London now has significant stocks of Danfoss VLT® and VACON® HVAC and Industrial Drives together with Specialist Drives Engineers on its doorstep. Our response times are now faster than ever for our London and South East-based clients.”

Danfoss VLT Drives Row

Service Contracts with Digicon Solutions

At Digicon Solutions, we pride ourselves on being one of the biggest independent drives specialists in the industry and have built up a team of technical specialists who together have over 100 years of experience in the industry; from installation engineers to high level technical support and sales staff.

Digicon have created a range of bespoke service contract packages, which can be tailored to suit your needs. A pre-negotiated Service Contract enables maximum reliability, optimised energy efficiency and minimum down time on VSD’s installed on critical applications.

We currently cover more than 300 sites nationally with our Service Contracts, from private and NHS hospitals, commercial buildings, national leisure groups, pharmaceutical industry, retail groups and industrial end users.

"Digicon can be there within hours, not weeks"

The typical lifespan of a VSD can range between 5 and 10 years depending upon the application. But, as with all technology, units can fail, and this can be down to a whole host of reasons. Variable speed Drives are typically on a 2-3 week delivery from the manufacturer, and Digicon recognises that no business wants a potential 3 week wait for a replacement to get them up and running again. Digicon’s current stock holding is £0.5m, meaning that if and when that critical application goes down, Digicon can be there within hours, not weeks. A pre-negotiated service contract secures you guaranteed engineer response times.

What Can Be Included in my Service Contract?

• Regular Planned Preventative Maintenance (PPM) site visits including drive health checks and parameter settings optimization
• Drive replacement/installation, start up and commissioning
• 24-hour telephone support
• Nationwide coverage from our in-house installation and service team
• Guaranteed response times to site
• Advantageous service rates
• Provision of parts management solutions and strategic spares held on your site or our Hinckley or London warehouse

Contact Us Today To Find Out More...
01455 251610   //   0844 335 1724

Energy Conservation Variable Speed Drives

Is Energy Efficiency Really Worth the Investment?

The upfront cost of investing in energy-efficiency solutions may deter some businesses from taking the plunge. There are many arguments that support this reluctance. Energy costs are indeed falling. Businesses in Germany are eligible for tax rebates on their energy supply. And, in the industrial sector, where electric motor systems account for 30% of global electricity consumption, it’s going to take a significant investment to upgrade motor efficiency class or install AC drives to optimise the efficiency of the motors.

On the other hand, there is plenty of evidence to demonstrate why energy efficiency is justifiably legislated, and that it does, in fact, have a considerable payback.

More information can certainly break down some of the barriers. Here’s a quick example. It’s a well-known fact that AC drives reduce the electricity consumption of motors under variable torque loading (for example, with fans and pumps). And the return on investment in AC drives can be as little as a matter of months. Copenhagen’s luxury business hotel, the elegant Crowne Plaza Copenhagen Towers insisted on state-of-the-art energy technology in its design. In order for energy consumption to be as low as possible, an innovative ground-water heating and cooling system equipped with AC drives was installed.

Energy savings through system optimisation

There is a very high potential for energy savings through system optimisation. Systems can be reconfigured, to work in a more efficient way, and drives are an important technology that is an enabler for these optimisations.

In addition, AC drives can also be configured to run in regenerative mode where braking energy is fed back into the power supply instead of being lost as heat. You can read more about reduced energy costs achievable when using the VACON® NXP range of common DC bus drive products here.

So, we find ourselves in a catch 22 situation. Introducing energy efficiency measures requires investment. Sometimes the benefits outweigh the costs, sometimes not. The basic rule of thumb is to examine all aspects – technical, commercial and logistical – and take into account the entire lifecycle of the system.

  • Every measure has side effects. Weigh up the side effects against the advantages
  • Consider lifetime costs. A low-purchase cost doesn’t necessarily equate to low operating costs
  • Wherever possible, consult experts, such as Digicon Solutions, to clarify the technical advantages and disadvantages of your investment

In times where energy efficiency is high on the political agenda and resources are getting scarce, it’s important to remember to save energy – but, for the sake of our businesses, not at any price. Let’s ensure that we make smart investments, ones that pay off for our industries and our societies and that create a better tomorrow for our future generations.

VLT Attachments

Four Reasons Why Motor Independence Matters

Whether we are genuinely interested in having a positive effect on the environment, or simply following the ever-intensifying standards and regulations, optimizing the energy efficiency of our motors and motor controllers is something we cannot escape.

The energy-efficiency discussion has forced the development of new motor technologies and the reinvention of existing, older technologies. In the past, the induction motor (IM) was the only type of electrical motor used in industrial applications. It is still today one of the most commonly used motors in most applications. Synchronous reluctance motor technology, first invented a century ago, was originally optimized for size and torque. Thanks to the advent of AC drives, the high-efficiency synchronous reluctance motor (SynRM) can now be optimized for energy efficiency. And then there are internal and surface-mounted permanent magnet motors. Each motor type has its advantages and drawbacks; the key is finding the one that best fits your application.

For optimal energy efficiency, we then need to take a look at the motor controller – the AC drive. We all know that AC drives reduce the electricity consumption of motors under variable torque loading (for example, with fans and pumps). In addition, AC drives can also be configured to run in regenerative mode where braking energy is fed back into the power supply instead of being lost as heat. But how do we put the energy-efficiency puzzle together? Are there any constraints on what AC drives we can use with what motors?

Is bundling the answer?

Some motor suppliers offer a bundled motor and drive solution. On paper, this may seem the most convenient, and cost-effective, option. You’re only dealing with one supplier, compatibility is ensured and spare parts stock is minimized. However, it is important to keep an eye on the total cost of operation and the total lifecycle costs.

Think about support, for example. You still need to contact one person for drive support, another for the motor, and yet another for other equipment in the chain. That’s time consuming and potentially costly.

And what about replacements or retrofits? If the motor-drive bundle has been delivered to an installation in a remote region, and the exact same motor technology or compatible drive technology is not available, you’re looking at expensive, and potentially critical, downtime in a breakdown situation.

So, to come back to the headline, let’s look at the topic of motor independence and discuss why choosing an AC drive that adapts to any motor technology makes the most sense.

Reason 1: Flexibility

In this sense, flexibility means the ability to accommodate changing customer specifications and new technological trends over the entire lifetime of an application. If the drive is compatible with all state-of-the-art motor technologies, it’s just a case of including new motor algorithms into software updates of the drive when needed.

Reason 2: Fast replacement/retrofitting

As discussed earlier, there may be occasions when there are bottlenecks in delivery by a particular motor supplier. Similarly, it may be difficult to find an identical replacement motor, for example, in a remote site or location. In these instances, your only option might be to choose a different motor technology. Having a drive that’s compatible with all motor technologies gives you the freedom to choose another, more available, motor technology to avoid costly downtime.

Reason 3: One drive fits all

Now, we’re talking about multiple installations in, for example, large plants. Having the same motor-independent drives installed throughout the entire plant mean there’s a lower spare parts stock inventory, simplified staff training and more straightforward maintenance.

Reason 4: A future-proof solution

Using automatic motor adaptation, motor-independent drives can deliver optimal performance of any motor both now and throughout the lifetime of the application. Motor-independent drive suppliers continually test new motor technologies in order to develop new algorithms for compatibility. Independently optimized components adapt completely to a variety of applications. OEMs, for example, can therefore design the highest-performance drive/motor system for a specific niche application.

As you can see, choosing the right motor and drive combination doesn’t have to be a complicated, stressful task. If you’ve found the ideal motor for your application from a motor supplier you trust, there’s no reason to make any changes to that scenario. Where you can make changes, and changes that will improve your options, reduce potential downtime, simplify maintenance and lower lifecycle costs, is by choosing a motor-independent AC drive.